Energy storage device with heating device and method for heating energy cells of an energy storage device

• US 9,350,053 B2
• Filed: 04/12/2012
• Issued: 05/24/2016
• Est. Priority Date: 06/09/2011
• Status: Active Grant

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Feuerstack, Peter, Weissenborn, Erik, Kessler, Martin
• Primary Examiner(s): RYAN, PATRICK J
• Assistant Examiner(s): McConnell, Wyatt
• Application Number:
  US14/124,844
• Publication Number:
  US 20140099523A1
• Time in Patent Office: 1,503 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: B60L 58/19 Switching between serial connection and parallel connection of battery modules
• CPC Class Codes: B60L 58/27 by heating
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/486 for measuring temperature
• CPC Class Codes: H01M 10/615 Heating or keeping warm
• CPC Class Codes: H01M 10/63 Control systems charging or discharging in response to temperature H01M10/44 , H01M10/443; measurement of temperature H01M10/48 , H01M10/486
• CPC Class Codes: H01M 10/637 characterised by the use of reversible temperature-sensitive devices, e.g. NTC, PTC or bimetal devices; characterised by control of the internal current flowing through the cells, e.g. by switching means for preventing undesired use or discharge H01M50/572
• CPC Class Codes: H01M 10/6571 Resistive heaters arrangements for heating the battery by its resistance to the internal current H01M10/637
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

The invention relates to an energy storage device (1) for generating an n-phase supply voltage for an electric machine (2), wherein n≧1, with n energy supply branches which are connected in parallel and which can each be connected to one of n phase conductors (2a, 2b, 2c), wherein each of the energy supply branches has a large number of energy storage modules (1a, 1b) which are connected in series and which each comprise: an energy storage cell module (5, 7) which has at least one energy storage cell (5a, 7a) and a coupling device (3), which is designed to connect the energy storage cell module (5, 7) selectively into the respective energy supply branch or to bridge said energy storage cell module, wherein in each case at least one of the energy storage modules (1b) also has in each case one heating element (8) for the at least one energy storage cell (7a); and a heating device (9), which is connected to the heating elements (8) and which is designed to actuate the heating elements (8) for heating the energy storage cells (7a) in the groups of energy storage modules (1b).

Claims

1. An energy storage device for generating an n-phase supply voltage for an electric machine, wherein n ≧

1, the energy storage device comprising;

n energy supply branches, which are connected in parallel and can be connected in each case to one of n phase conductors, wherein each of the energy supply branches has a multiplicity of energy storage modules, which are connected in series, each of the energy storage modules including

an energy storage cell module, which has at least one energy storage cell, and

a coupling device, which is designed to selectively switch the energy storage cell module into the respective energy supply branch or to bypass said module,

wherein at least one of the energy storage modules also has one heating element, the one heating element configured to heat only one energy storage module,

wherein at least one of the energy storage modules does not include a heating element; and

a heating device, which is connected to the heating elements and is designed to control the heating elements in order to heat the at least one energy storage cell of the energy storage cell modules of each energy supply branch, and

wherein the coupling devices of each of the plurality of energy storage modules are configured to switch the at least one energy storage module having the one heating element into its respective energy supply branch and to bypass the energy storage modules that do not include a heating element in response to a condition being detected.

2. The energy storage device as claimed in claim 1, wherein the heating elements comprise PTC thermistors.

3. The energy storage device as claimed in claim 1, wherein, below a predefined temperature threshold value, the at least one energy storage cell of the energy storage cell modules of each energy supply branch have a lower internal resistance than the at least one energy storage cell of the other energy storage modules.

4. A system having:

an energy storage device as claimed in claim 1;

an n-phase electric machine, wherein n ≧

1, the phase conductors of which are connected to phase connections of the energy storage device; and

a control device, which is designed to selectively control the coupling device of each of the energy storage modules in order to generate a supply voltage for the electric machine.

5. A method for heating energy cells of an energy storage device as claimed in claim 1, having the steps of:

detecting the temperature of the at least one energy cell of the energy storage cell modules of the energy storage device; and

controlling the heating elements of the energy storage cell modules of each energy supply branch by means of the heating device depending on the detected temperature in order to heat the at least one energy cell of the energy storage cell modules of each energy supply branch.

6. The method as claimed in claim 5, further comprising the step of:

controlling the coupling device of the energy storage cell modules of each energy supply branch in order to generate a supply voltage on the phase conductors of an electric machine from output voltages of only heated energy cells, when the temperature of the heated energy cells exceeds a predefined temperature threshold value.

7. The method as claimed in claim 6, wherein the step of controlling the coupling device of the energy storage modules is performed when the current demand of the electric machine exceeds a predefined current-demand threshold value.

8. The energy storage device as claimed in claim 1, wherein the heating device activates the heating elements when the temperature of the energy storage cells is below a threshold value.

9. An energy storage device for generating an n-phase supply voltage for an electric machine, wherein n ≧

1, the energy storage device comprising;

n energy supply branches connected in parallel and operable to be connected to one of n phase conductors, each energy supply branch including a first energy storage module and a second energy storage module;

a control device; and

a heating device,

wherein the first energy storage module and the second energy storage module each have an energy storage cell and a coupling device coupled to the control device,

wherein the first energy storage module does not include a heating element,

wherein the second energy storage module includes a heating element coupled to the heating device, and

wherein the control device is configured to

determine when a condition is present,

operate the coupling device of the first energy storage module of each energy supply branch to bypass the first energy storage modules in response to determining that the condition is present, and

operate the coupling device of the second energy storage module of each energy supply branch to switch the second energy storage modules into each respective energy supply branch in response to determining that the condition is present.

10. The energy storage device as claimed in claim 9, wherein the heating element of each second storage module is configured to heat only the second energy storage module.

11. An energy storage device for generating an n-phase supply voltage for an electric machine, wherein n ≧

1, the energy storage device comprising;

n energy supply branches connected in parallel and operable to be connected to one of n phase conductors, each energy supply branch including a first energy storage module and a second energy storage module;

a control device; and

a heating device,

wherein the first energy storage module and the second energy storage module each have an energy storage cell and a coupling device coupled to the control device,

wherein the second energy storage module includes a heating element coupled to the heating device, and

wherein during a start process for an electrically driven vehicle, it is determined if the current demand of the electrically driven vehicle is above a predetermined threshold, and if the current demand is above the predetermined threshold, only output voltages of the second energy storage modules are used.

12. The energy storage device as claimed in claim 11, wherein the controller prevents using output voltages of the first energy storage modules so that only the output voltages of the second energy storage modules are used.

13. The energy storage device as claimed in claim 11, wherein once the start process for the electrically driven vehicle has ended and if the first energy storage module has reached a sufficiently high operating temperature, output voltages of the first energy storage module are included.