Power conversion apparatus

• US 9,350,228 B2
• Filed: 07/25/2012
• Issued: 05/24/2016
• Est. Priority Date: 07/29/2011
• Status: Active Grant

• Current Assignee: Hitachi Astemo Ltd. (Hitachi, Ltd.)
• Original Assignee: Hitachi Automotive Systems Limited (Hitachi, Ltd.)
• Inventors: Uetake, Masahiro, Ohshima, Kenji
• Primary Examiner(s): Hoffberg, Robert J
• Application Number:
  US14/235,258
• Publication Number:
  US 20140160823A1
• Time in Patent Office: 1,399 Days
• US Class Current: 1/1
• CPC Class Codes: H01L 23/473 by flowing liquids H01L23/4332, H01L23/4338 take precedence
• CPC Class Codes: H02M 1/14 Arrangements for reducing ripples from dc input or output
• CPC Class Codes: H02M 1/44 Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
• CPC Class Codes: H02M 7/003 Constructional details, e.g. physical layout, assembly, wiring or busbar connections
• CPC Class Codes: H05K 7/1432 specially adapted for power drive units or power converters
• CPC Class Codes: H05K 7/14322 wherein the control and power circuits of a power converter are arranged within the same casing
• CPC Class Codes: H05K 7/14329 specially adapted for the configuration of power bus bars
• CPC Class Codes: H05K 7/20927 Liquid coolant without phase change

Abstract

A power conversion device includes a capacitor for smoothing DC current; power semiconductor modules having power semiconductor devices stored in a module case and DC terminals, an AC terminal and signal terminals are extracted from an extracting part of the module case; a capacitor bus bar that connects the capacitor with the DC terminals; a first channel body having a first coolant channel formed to allow the power semiconductor modules to be inserted therein; a second channel body in which a second coolant channel for cooling the capacitor and the capacitor bus bar is formed; and a housing having a base on which the first and second channel bodies are arranged in parallel across a prescribed space and openings formed in areas of the base facing the prescribed space.

Claims

1. A power conversion device comprising:

a capacitor which smoothes DC current;

power semiconductor modules in each of which power semiconductor devices for converting the DC current into AC current are stored in a module case in a bottomed tubular shape and DC terminals, an AC terminal and signal terminals are extracted from an extracting part of the module case;

a capacitor bus bar which connects the capacitor with the DC terminals;

a first channel body in which a first coolant channel is formed to allow the power semiconductor modules to be inserted therein;

a second channel body in which a second coolant channel for cooling the capacitor and the capacitor bus bar is formed; and

a housing having a base on which the first and second channel bodies are arranged in parallel across a prescribed space and openings formed in areas of the base facing the prescribed space, wherein;

the power semiconductor modules are inserted into the first coolant channel so that the extracting parts of the module cases are arranged at a face of the first channel body facing the prescribed space,

the capacitor bus bar is extracted from the second channel body to the prescribed space, and

the DC terminals are connected with the capacitor bus bar at positions facing the openings.

2. The power conversion device according to claim 1, wherein:

the power semiconductor modules have the signal terminals through which a drive signal for driving the power semiconductor devices is inputted,

the power conversion device further comprises a circuit board on which a drive circuit for outputting the drive signal is mounted and which is arranged on a side of the first channel body opposite to the base of the housing so as to face the first channel body, and

the signal terminals extracted from the power semiconductor modules to the prescribed space are extended toward the circuit board in the prescribed space and connected to the circuit board.

3. The power conversion device according to claim 1, further comprising a circuit board on which either a control circuit or a drive circuit is mounted, the control circuit being arranged on a side of the second channel body opposite to the base of the housing so as to face the second channel body,

wherein a concave part for storing the capacitor and the capacitor bus bar is formed in the second channel body so that an opening side of the concave part faces the base of the housing.

4. The power conversion device according to claim 3, further comprising a heat radiation sheet being in contact with the circuit board and the second channel body.

5. The power conversion device according to claim 1, wherein:

the housing is formed of metal to have a grounding portion,

the first channel body is formed of metal to have a support part formed to protrude from a circumferential surface opposite to the base of the housing, and

the power conversion device further comprises;

AC bus bars which are fixed to the circumferential surface of the first channel body opposite to the base and are connected to the power semiconductor modules for outputting the AC current to an outside of the power conversion device;

a circuit board on which either a control circuit or a drive circuit is mounted, the drive circuit being arranged at a position facing the AC bus bars; and

an electromagnetic shielding plate which is fixed to the support part to be arranged between the AC bus bars and the circuit board.

6. The power conversion device according to claim 1, further comprising:

AC bus bars which are fixed to a circumferential surface of the first channel body opposite to the base of the housing and are connected to the power semiconductor modules for outputting the AC current to an outside of the power conversion device; and

a circuit board on which a control circuit outputting a control signal for controlling a driving of the power semiconductor devices and a drive circuit outputting a drive signal for the driving of the power semiconductor devices based on the control signal are mounted and which is arranged on a side of the first and second channel bodies opposite to the base to face the AC bus bars and the second channel body, wherein;

the drive circuit is mounted on a first area of the circuit board facing the AC bus bars, and

the control circuit is mounted on a second area of the circuit board facing the second channel body.

7. The power conversion device according to claim 1, wherein the capacitor bus bar is arranged between the capacitor stored in a concave part of the second channel body and a wall surface of the concave part.