Method and arrangement for controlling the lubrication of a gear system

• US 9,353,849 B2
• Filed: 09/21/2012
• Issued: 05/31/2016
• Est. Priority Date: 09/22/2011
• Status: Active Grant

• Current Assignee: Moventas Gears Oy
• Original Assignee: Moventas Gears Oy
• Inventors: Uusitalo, Kari, Elfstrm, Jukka
• Primary Examiner(s): Dondero, William E
• Assistant Examiner(s): Reese, Robert T
• Application Number:
  US13/623,931
• Publication Number:
  US 20130074628A1
• Time in Patent Office: 1,348 Days
• Field of Search: 184/4, 184/6.12, 184/6.22, 416/170.R, 416/174, 323/283
• US Class Current: 1/1
• CPC Class Codes: F16H 57/0435 Pressure control for supplying lubricant; Circuits or valves therefor
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction
• CPC Class Codes: Y10T 74/19991 Lubrication

Abstract

A gear lubrication arrangement comprises a lubrication pump for circulating lubrication fluid. A power source coupled to the lubrication pump drives the lubrication pump, and a controller controls an output power of the lubrication pump. The gear lubrication arrangement comprises a pressure sensor disposed down-stream of the lubrication pump The pressure sensor is configured to measure a pressure of the lubrication fluid and to produce a pressure indication signal representative thereof. The controller is arranged to vary the output power of the lubrication pump at least partly on the basis of the pressure indication signal.

Claims

1. A gear lubrication arrangement for providing lubrication to a gear of a wind turbine, comprising:

a lubrication pump for circulating lubrication fluid in the gear of the wind turbine,

a power source coupled to the lubrication pump for driving the lubrication pump, and

a controller coupled to at least one of the lubrication pump and the power source, for controlling an output power of the lubrication pump,

wherein;

the gear lubrication arrangement comprises a pressure sensor disposed downstream of the lubrication pump in respect of lubrication fluid pumped by the lubrication pump,

the pressure sensor is configured to measure a pressure of the lubrication fluid and to produce a pressure indication signal representative thereof,

the gear lubrication arrangement comprises a temperature sensor configured to measure an actual temperature of the lubrication fluid and to produce a temperature indication signal representative of the actual temperature of the lubrication fluid, and

the controller is arranged to vary the output power of the lubrication pump at least partly on the basis of the pressure indication signal and at least partly on the basis of the temperature indication signal so that the output power of the lubrication pump is limited in response to a situation in which the temperature indication signal indicates temperature below a predetermined limit.

2. The gear lubrication arrangement according to claim 1, wherein the controller is arranged to vary the output power of the lubrication pump to drive the measured pressure of the lubrication fluid towards a target pressure.

3. The gear lubrication arrangement according to claim 2, wherein the controller comprises a proportional and integrative regulator, and a difference between the pressure indication signal and a target value of the pressure indication signal represents an input quantity of the proportional and integrative regulator.

4. The gear lubrication arrangement according claim 3, wherein the controller is arranged to compensate for changes in the measured pressure of the lubrication fluid, by increasing the output power of the lubrication pump as a response to the measured pressure being lower than a first predetermined value, and by decreasing the output power of the lubrication pump as a response to the measured pressure being higher than a second predetermined value.

5. The gear lubrication arrangement according to claim 3, wherein the controller is arranged to select the output power of the lubrication pump from a set of at least three discrete values.

6. The gear lubrication arrangement according claim 2, wherein the controller is arranged to compensate for changes in the measured pressure of the lubrication fluid, by increasing the output power of the lubrication pump as a response to the measured pressure being lower than a first predetermined value, and by decreasing the output power of the lubrication pump as a response to the measured pressure being higher than a second predetermined value.

7. The gear lubrication arrangement according to claim 2, wherein the controller is arranged to select the output power of the lubrication pump from a set of at least three discrete values.

8. The gear lubrication arrangement according to claim 1, wherein the controller is arranged to compensate for changes in the measured pressure of the lubrication fluid, by increasing the output power of the lubrication pump as a response to the measured pressure being lower than a first predetermined value, and by decreasing the output power of the lubrication pump as a response to the measured pressure being higher than a second predetermined value.

9. The gear lubrication arrangement according to claim 8, wherein the controller is arranged to select the output power of the lubrication pump from a set of at least three discrete values.

10. The gear lubrication arrangement according to claim 1, wherein the controller is arranged to select the output power of the lubrication pump from a set of at least three discrete values.

11. The gear lubrication arrangement according to claim 1, wherein the controller is arranged to vary the output power of the lubrication pump continuously.

12. The gear lubrication arrangement according to claim 1, wherein:

the gear lubrication arrangement comprises a signalling output for transmitting information to a remote monitoring location, and

the controller is configured to send to said signalling output information indicative of which output power it has selected for the lubrication pump.

13. The gear lubrication arrangement according to claim 1, wherein:

the power source is an electric motor, and

the controller comprises a frequency converter coupled to deliver a driving electric signal to said electric motor.

14. A gear unit of a wind turbine, comprising:

a first shaft and a second shaft for connecting to an external mechanical system,

at least one gear stage located between the first and second shafts,

bearings supporting said first and second shafts, and

a gear lubrication arrangement for providing lubrication to said gear stage and said bearings;

wherein;

the gear lubrication arrangement comprises a lubrication pump configured to circulate lubrication fluid in the gear of the wind turbine, a power source coupled to the lubrication pump and configured to drive the lubrication pump, and a controller coupled to at least one of the lubrication pump and the power source, and configured to control an output power of the lubrication pump,

the gear lubrication arrangement comprises a pressure sensor disposed downstream of the lubrication pump in respect of the lubrication fluid pumped by the lubrication pump,

the pressure sensor is configured to measure a pressure of the lubrication fluid and to produce a pressure indication signal representative thereof,

the gear lubrication arrangement comprises a temperature sensor configured to measure an actual temperature of the lubrication fluid and to produce a temperature indication signal representative of the actual temperature of the lubrication fluid, and

the controller is arranged to vary the output power of the lubrication pump at least partly on the basis of the pressure indication signal and at least partly on the basis of the temperature indication signal so that the output power of the lubrication pump is limited in response to a situation in which the temperature indication signal indicates temperature below a predetermined limit.

15. A method for providing lubrication to a gear of a wind turbine, comprising:

circulating lubrication fluid to the gear with a selected pumping power,

measuring a pressure of the lubrication fluid downstream of a lubrication pump that produces said pumping power,

measuring an actual temperature of the lubrication fluid and producing a temperature indication signal representative of the actual temperature of the lubrication fluid, and

varying the selected pumping power at least partly on the basis of the pressure indication signal and at least partly on the basis of the measured actual temperature of the lubrication fluid so that the pumping power is limited when the temperature indication signal indicates temperature below a predetermined limit.

16. The method according to claim 15, comprising:

driving the measured pressure of the lubrication fluid towards a target pressure by varying the selected pumping power.

17. The method according to claim 16, comprising:

as a response to the temperature indication signal indicative of the lubrication fluid being colder than a predetermined threshold, selecting a second target pressure for the lubrication fluid that is lower than a first target pressure that is selected for the lubrication fluid at temperatures that are higher than said predetermined threshold.

18. The method according to claim 15, comprising:

sending to a remote monitoring location information indicative of which pumping power has been selected.