Zero-heat-flux, deep tissue temperature measurement system

• US 9,354,122 B2
• Filed: 11/17/2011
• Issued: 05/31/2016
• Est. Priority Date: 05/10/2011
• Status: Active Grant

• Current Assignee: Solventum Intellectual Properties Company (Solventum Corp.)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Staab, Ryan J., Bieberich, Mark T., Dion, Philip G., Hansen, Gary L., Palchak, David R., Prachar, Timothy J., Van Duren, Albert P., White, Elecia, Ziaimehr, Allen H.
• Primary Examiner(s): TOWA, RENE T
• Application Number:
  US13/373,529
• Publication Number:
  US 20120289855A1
• Time in Patent Office: 1,657 Days
• Field of Search: 324/158, 324/750.03, 374/163, 374/183, 600/549
• US Class Current: 1/1
• CPC Class Codes: G01K 1/165 for application in zero heat flux sensors
• CPC Class Codes: G01K 13/20 Clinical contact thermometers for use with humans or animals
• CPC Class Codes: G01K 15/005 Calibration
• CPC Class Codes: G01K 7/22 the element being a non-linear resistance, e.g. thermistor G01K7/26 takes precedence

Abstract

A zero-heat-flux, deep tissue temperature measurement system measures internal body temperature by way of a probe having a heater and thermal sensors arranged in a zero-heat-flux construction. The measurement system includes control mechanization that determines heater and skin temperatures based upon data obtained from the probe and uses those temperatures to calculate a deep tissue temperature. The measurement system includes a signal interface cable having a connector where a probe can be releasably connected to the system. The cable and attached connector are a removable and replaceable part of the system, separate from the probe. The measurement system provides an output signal imitating a standard input signal configuration used by other equipment.

Claims

1. A zero-heat-flux temperature measurement system for measuring deep tissue temperature using a probe with first and second flexible substrate layers sandwiching a layer of thermally insulating material and a tab with electrical connection pads, in which a heater and a first thermal sensor are disposed on the first substrate layer, a second thermal sensor and a programmable memory device are disposed on the second substrate layer, the system including:

a controller with a signal connector jack and an emulator;

a probe signal interface cable with first and second ends;

a first connector attached to the first end of the probe signal interface cable for detachably connecting to the tab;

a second connector attached to the second end of the probe signal interface cable for being inserted into and removed from the signal connector jack in the controller;

in which the probe signal interface cable and the first and second connectors are a single integrated element separate from the probe,

in which the controller includes probe control logic, and the zero-heat-flux temperature system further includes an information switch having a first state in which the information switch is operative to connect thermistor signals from the probe signal interface cable to the probe control logic and a second state in which the information switch is operative to connect programmable memory device information from the probe signal interface cable to the control logic.

2. The zero-heat-flux temperature measurement system of claim 1, including a heater switch operative to switch a pulse-width-modulated drive signal through the probe signal interface cable to the heater.

3. The zero-heat-flux temperature system of claim 1, including a heater switch operative to switch a pulse-width-modulated drive signal through the probe signal interface cable to the heater.

4. The zero-heat-flux temperature system of claim 3, in which the first state of the information switch blocks the transfer of programmable memory device signals from being transferred through the probe signal interface cable and the second state of the information switch enables the transfer of programmable memory device signals through the probe signal interface cable.

5. The zero-heat-flux temperature system of claim 4, further including an emulation unit with an emulation output jack, and an emulation output cable connected to the emulation output jack.

6. The zero-heat-flux temperature system of claim 5, in which the emulation unit emulates a YSI-400 thermistor.

7. A deep tissue temperature measurement system, including:

a zero-heat-flux measurement probe with a heater, a first thermal sensor operative to sense a heater temperature, a second thermal sensor operative to sense a skin temperature, and a programmable memory device, and a connector interface;

a processing unit with a probe signal connector and an emulator jack;

a probe signal interface cable with first and second ends;

a first connector attached to the first end of the probe signal interface cable and connected to and removed from the probe connector interface;

a second connector attached to the second end of the probe signal interface cable for being inserted into and removed from the probe signal connector;

in which the probe signal interface cable and the first and second connectors are a single integrated element separate from the probe; and

,

a thermistor emulator operative to provide an emulator output signal at the emulator jack,

in which the processing unit includes a controller, and the deep tissue temperature system further includes an information switch having a first state in which the information switch is operative to connect thermistor signals from the probe signal interface cable to the controller and a second state in which the information switch is operative to connect programmable memory device information from the probe signal interface cable to the controller and to connect information from the controller to the programmable memory device.

8. The deep tissue temperature measurement system of claim 7, further including a heater switch operative to switch a heater drive signal through the probe signal interface cable to the heater.

9. The deep tissue temperature measurement system of claim 7, including a heater switch operative to switch a pulse-width-modulated drive signal through the probe signal interface cable to the heater.

10. The deep tissue temperature measurement system of claim 8, in which the first state of the information switch blocks the transfer of programmable memory device signals from being transferred through the probe signal interface cable and the second state of the information switch enables the transfer of programmable memory device signals through the signal interface cable.

11. The deep tissue temperature measurement system of claim 7, further including an emulation output cable connected to the emulator jack.

12. The deep tissue temperature measurement system of claim 11, in which the thermistor emulator emulates a YSI-400 thermistor.

13. A zero-heat-flux, deep tissue temperature measurement controller-executed method of measuring deep tissue temperature using a zero-heat-flux temperature measurement probe with a heater and a first thermal sensor disposed on a first substrate layer, and a second thermal sensor and a programmable memory device disposed on a second substrate layer, by the zero-heat-flux deep tissue temperature measurement controller-executed steps of:

setting an information switch to a first state;

reading thermistor calibration information from the programmable memory device through the information switch in the first state;

setting the information switch to a second state;

and then controlling the probe by the following control loop;

reading heater and skin temperature signals from the first and second thermal sensors, respectively, through the information switch in the second state;

generating heater and skin temperature values by combining the heater and skin temperature signals with the thermistor calibration information;

generating a pulse-width-modulated heater drive signal based on the heater and skin temperature values;

applying the heater drive signal to the heater;

displaying the skin temperature value as a deep tissue temperature; and

,

turning the heater off if respective heater or temperature limits are exceeded, otherwise, executing the control loop again.

14. The method of claim 13, further including the zero-heat-flux deep tissue temperature measurement controller-executed step of emulating a thermal sensor output in response to the skin temperature value.

15. The method of claim 14, in which the zero-heat-flux deep tissue temperature measurement controller-executed step of emulating a thermal sensor output in response to the skin temperature value includes the zero-heat-flux deep temperature measurement controller-executed step of controlling a thermistor emulator in response to the skin temperature value.

16. The method of claim 14, in which the zero-heat-flux deep tissue temperature measurement controller-executed step of emulating a thermal sensor output in response to the skin temperature value includes the zero-heat-flux deep tissue temperature measurement controller-executed step of emulating a YSI-400 thermistor in response to the skin temperature value.

17. The method of claim 14, in which the zero-heat-flux deep tissue temperature measurement controller-executed step of generating a pulse-width-modulated heater drive signal based on the heater and skin temperature values includes the zero-heat-flux deep tissue temperature measurement controller-executed steps of:

combining the heater and skin temperature values to obtain a difference value;

generating a proportional-integral-derivative value in response to the difference value; and

,

applying the proportional-integral-derivative value to a voltage-controlled oscillator.

18. The method of claim 17, in which the zero-heat-flux deep tissue temperature measurement controller-executed step of emulating a thermal sensor output in response to the skin temperature value includes the zero-heat-flux deep tissue temperature measurement controller-executed step of emulating a YSI-400 thermistor in response to the skin temperature value.

19. A combination for measuring deep tissue temperature, comprising:

a zero-heat-flux probe with first and second flexible substrate layers sandwiching a layer of thermally insulating material, a heater and a first thermal sensor disposed on the first substrate layer, a second thermal sensor and a programmable memory device disposed on the second substrate layer, and a tab with electrical connection pads appended to the probe;

a signal interface cable with first and second ends, a first connector attached to the first end and detachably connected to the tab, and a second connector attached to the second end for removable insertion into a signal connector jack;

a zero-heat-flux controller in electrical communication with the signal connector jack and configured to exchange signals with the zero-heat-flux probe so as to read thermistor calibration information from the programmable memory device and heater and skin temperature signals from the first and second thermal sensors, respectively,

in which the zero-heat-flux controller is further configured to;

generate heater and skin temperature values by combining the heater and skin temperature signals with the thermistor calibration information;

generate a pulse-width-modulated heater drive signal based on the heater and skin temperature values;

apply the heater drive signal to the heater via the signal interface cable;

display the skin temperature value as a deep tissue temperature value; and

,

turn the heater off if respective heater or temperature limits are exceeded.

20. The combination for measuring deep tissue temperature of claim 19, in which the zero-heat-flux controller is further configured to generate an output signal emulating the response of a thermistor to the deep tissue temperature value.

21. The combination for measuring deep tissue temperature of claim 19, in which the zero-heat-flux controller is further configured to generate the pulse-width-modulated heater drive signal by subjecting a difference between the heater and skin temperature values to a proportional-integral-derivative formula.

22. The combination for measuring deep tissue temperature of claim 21, in which the zero-heat-flux controller is further configured to emulate the output of a YSI-400 thermistor in response to the skin temperature value.