Hermetically sealed prosthetic component and method therefor

• US 9,357,964 B2
• Filed: 12/26/2013
• Issued: 06/07/2016
• Est. Priority Date: 06/30/2009
• Status: Active Grant

• Current Assignee: Howmedica Osteonics Corp. (Stryker Corporation)
• Original Assignee: OrthoSensor, Inc (Stryker Corporation)
• Inventors: Stein, Marc, Chase, Andrew
• Primary Examiner(s): THOMPSON, JEWEL VERGIE
• Application Number:
  US14/140,857
• Publication Number:
  US 20140107796A1
• Time in Patent Office: 894 Days
• Field of Search: 733/790.1, 600/587, 623/24, 623/39, 434/268
• US Class Current: 1/1
• CPC Class Codes: A61B 5/01 Measuring temperature of body parts ; Diagnostic temperature sensing, e.g. for malignant or inflamed tissue clinical contact thermometers G01K13/20
• CPC Class Codes: A61B 5/4509 Bone density determination
• CPC Class Codes: A61B 5/4528 Joints A61B5/4533, A61B5/4538 take precedence
• CPC Class Codes: A61B 5/6846 specially adapted to be brought in contact with an internal body part, i.e. invasive
• CPC Class Codes: A61F 2/3859 Femoral components
• CPC Class Codes: A61F 2/389 Tibial components A61F2/3868 takes precedence
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A prosthetic component suitable for long-term implantation is provided. The prosthetic component measures a parameter of the muscular-skeletal system is disclosed. The prosthetic component comprises a first structure having at least one support surface, a second structure having at least one feature configured to couple to bone, and at least one sensor. The electronic circuitry and sensors are hermetically sealed within the prosthetic component. The sensor couples to the support surface of the first structure. The first and second structure are coupled together housing the at least one sensor. In one embodiment, the first and second structure are welded together forming the hermetic seal that isolates the at least one sensor from an external environment. The at least one sensor can be a pressure sensor for measuring load and position of load.

Claims

1. A prosthetic component for measuring a parameter comprising:

a first structure having at least one support surface;

a second structure configured to couple to bone where the first and second structures are coupled together having at least one cavity therein;

electronic circuitry in the cavity; and

at least one sensor configured to measure the parameter where the electronic circuitry is coupled to the electronic circuitry and where the at least one cavity is hermetically sealed from an external environment.

2. The prosthetic component of claim 1 where one of or a portion thereof of the first structure or the second structure comprises a polymer.

3. The femoral prosthetic component of claim 1 where a weld couples the first structure to the second structure.

4. The femoral prosthetic component of claim 1 where an adhesive couples the first structure to the second structure.

5. The femoral prosthetic component of claim 1 where a seal is coupled between the first and second structures.

6. The prosthetic component of claim 1 where the at least one sensor is housed in the at least one cavity within the prosthetic component.

7. The prosthetic component of claim 1 where the at least one sensor is configured to measure a parameter in proximity to the prosthetic component.

8. The prosthetic component of claim 6 where the at least one sensor is couples to an external environment.

9. The prosthetic component of claim 1 further including a transmissive region in the first or second structures.

10. A femoral prosthetic component comprising:

a first structure having at least one support surface;

a second structure configured to couple to bone where the first and second structures have at least one cavity therein;

electronic circuitry in the cavity; and

at least one sensor configured to measure a parameter where the at least one sensor is coupled to the electronic circuitry of the femoral prosthetic component and where the at least one cavity is hermetically sealed from an external environment.

11. The femoral prosthetic component of claim 10 where one of or a portion thereof of the first structure or the second structure comprises a polymer.

12. The femoral prosthetic component of claim 10 where a weld couples the first structure to the second structure.

13. The femoral prosthetic component of claim 10 where an adhesive couples the first structure to the second structure.

14. The femoral prosthetic component of claim 10 where a seal is coupled between the first and second structures.

15. A tibial prosthetic component comprising:

a first structure having at least one support surface;

a second structure configured to couple to bone where the first and second structures have at least one cavity therein;

electronic circuitry in the cavity; and

at least one sensor configured to measure a parameter where the at least one sensor is coupled to the electronic circuitry of the tibial prosthetic component and where the at least one cavity is hermetically sealed from an external environment.

16. The tibial prosthetic component of claim 15 where one of or a portion thereof of the first structure or the second structure comprises a polymer.

17. The tibial prosthetic component of claim 15 where a weld couples the first structure to the second structure.

18. The tibial prosthetic component of claim 15 where an adhesive couples the first structure to the second structure.

19. The tibial prosthetic component of claim 15 where a seal is coupled between the first and second structures.

20. The tibial prosthetic component of claim 15 where the at least one sensor couples to an external environment.