Soft-sided containers and systems and methods for using soft-sided containers

• US 9,359,175 B2
• Filed: 05/15/2009
• Issued: 06/07/2016
• Est. Priority Date: 05/15/2009
• Status: Active Grant

• Current Assignee: ICE Packaging Company, LLC (I.C.E. Service Group)
• Original Assignee: Aldon E. Beale
• Inventors: Beale, Aldon E.
• Primary Examiner(s): Rodriguez, Saul
• Assistant Examiner(s): BERRY JR, WILLIE WENDELL
• Application Number:
  US12/466,542
• Publication Number:
  US 20100290887A1
• Time in Patent Office: 2,580 Days
• US Class Current: 1/1
• CPC Class Codes: A01F 25/14 Containers specially adapted for storing
• CPC Class Codes: B65D 88/1681 Flexible, e.g. loops, or reinforcements therefor
• CPC Class Codes: B66C 1/226 for flexible intermediate bulk containers [FIBC]
• CPC Class Codes: E02F 3/407 with ejecting or other unloading device

Abstract

A system and method of packaging a bulk material is provided for scooping a quantity of the bulk material into a standard equipment bucket of an excavating or front loader equipment, covering the bucket with a single soft-sided container such that a bottom of the single soft-sided container spans and covers a mouth of the bucket, securing the single soft-sided container over the bucket to close the mouth of the bucket, and inverting the bucket such that the mouth of the bucket is oriented substantially downward to transfer the quantity of the bulk material from the bucket directly into the single soft-sided container.

Claims

1. A soft-sided bag system comprising:

a container coupled to a powered loading equipment, wherein the container is a hollow rigid body having at least one rigid side wall, at least one rigid end wall and an opening; and

the soft-sided bag including;

a soft-sided bottom having a bottom area substantially corresponding to an area of the opening of the container, the container configured for use as scooping a plurality of bulk materials;

a plurality of soft sides including;

a corresponding plurality of first ends of each of the plurality of soft sides joined to a perimeter of the soft-sided bottom, the plurality of soft sides extending away from the soft-sided bottom, the plurality of soft sides extending along and beyond a corresponding depth of the container along a corresponding one of a plurality of exterior surfaces of the container, wherein adjacent edges of the plurality of soft sides are joined together; and

a corresponding plurality of second ends of the soft sides forming an opening of the soft-sided bag, the opening of the soft-sided bag being opposite from the soft-sided bottom; and

a plurality of straps at least partially extending along and secured to the plurality of soft sides, the plurality of straps having a length sufficient to extend around a perimeter of the container, wherein the plurality of soft sides of the soft-sided bag are configured to be supported by the corresponding plurality of exterior surfaces of the container in contact with a plurality of interior surfaces of the soft-sided bag.

2. The soft-sided bag of claim 1, wherein the container is a bucket on a front-end loader.

3. The soft-sided bag of claim 1, wherein the container is a bucket on a back-hoe.

4. The soft-sided bag of claim 1, wherein the container is part of a powered excavation machine.

5. The soft-sided bag of claim 1, wherein at least some of the plurality of straps includes an end portion configured to releasably couple the end portion to a second one of the plurality of straps.

6. The soft-sided bag of claim 1, wherein the soft-sided bag further comprises a second plurality of straps configured to close the opening of the soft-sided bag.

7. The soft-sided bag of claim 1, wherein each one of the plurality of straps extends in a path across and secured to the soft-sided bottom.

8. The soft-sided bag of claim 1, wherein soft-sided bag is configured to enclose and carry a weight of at least one of the plurality of bulk materials at least equal to a weight rating of the container.

9. The soft-sided bag of claim 1, wherein the soft-sided bottom and soft-sides are formed from a woven polypropylene having a selected characteristic of porosity sufficient to contain particles of the plurality of bulk materials having a selected particle size.

10. The soft-sided bag of claim 1, wherein the soft-sided bottom and soft-sides are formed from a material having a selected characteristic of porosity sufficient to contain a liquid portion of at least one of the plurality of bulk materials.

11. The soft-sided bag of claim 1, wherein the bottom area has a bottom length and a bottom width equal to or up to about four inches larger than a corresponding opening length and opening width of the opening of the container.

15. The soft-sided bag of claim 1, wherein the soft-sided bottom covers the opening of the container and plurality of sides enclose the container and the plurality of bulk materials contained within the container.

23. The soft-sided bag of claim 1, wherein at least one side wall of the container includes a cutting edge.

12. A soft-sided bag system comprising:

a front end loader bucket, wherein the bucket includes a hollow rigid body having at least one rigid side wall, at least one rigid end wall and an opening; and

the soft-sided bag including;

a soft-sided bottom having a bottom area substantially corresponding to an area of the opening of the bucket, the bucket, configured for use as scooping a plurality of bulk materials;

a plurality of soft sides including;

a corresponding plurality of first ends of each of the plurality of soft sides joined to a perimeter of the soft-sided bottom, the plurality of soft sides extending away from the soft-sided bottom, the plurality of soft sides extending along and beyond a corresponding depth of the bucket along a corresponding one of a plurality of exterior surfaces of the bucket, wherein adjacent edges of the plurality of soft sides are joined together; and

a corresponding plurality of second ends of the soft sides forming an opening of the soft-sided bag, the opening of the soft-sided bag being opposite from the soft-sided bottom; and

a plurality of straps at least partially extending along and secured to the plurality of soft sides, the plurality of straps having a length sufficient to extend around a perimeter of the bucket, wherein soft-sided bag is configured to enclose and carry a weight of the bulk material at least equal to a weight rating of the bucket, wherein the soft-sided bottom covers the opening of the bucket and plurality of sides enclose the corresponding plurality of exterior surfaces of the bucket and the plurality of bulk materials contained within the bucket, wherein a volumetric capacity of the soft sided bag corresponds to a volume of the bucket and wherein the plurality of soft sides of the soft-sided bag are configured to be supported by the corresponding plurality of exterior surfaces of the bucket in contact with a plurality of interior surfaces of the soft-sided bag.

13. The soft-sided bag of claim 12, wherein each one of the plurality of straps extends in a path across and secured to the soft-sided bottom.

14. The soft-sided bag of claim 12, wherein the bottom area has a bottom length and a bottom width equal to or larger than a corresponding opening length and opening width of the opening of the container.

16. A soft-sided, bulk material bag system comprising:

a container coupled to a powered loading equipment, wherein the container is a hollow rigid body having at least one rigid side wall, at least one rigid end wall and an opening; and

the soft-sided bag including;

a bottom having a bottom area substantially corresponding to an area of the opening of the container;

a plurality of sides, each one of the plurality of sides having a corresponding bottom edge, side edges and top edges, the corresponding bottom edges being bonded to a perimeter of the bottom, the plurality of sides extending away from the bottom, the plurality of sides extending at least a corresponding depth of the container along a corresponding one of a plurality of exterior surfaces of the container;

wherein adjacent side edges of the plurality of sides are bonded together; and

wherein the top edges of the plurality of sides define a perimeter of an opening of the soft-sided bag, the opening of the soft-sided bag being opposite from the bottom, wherein a corresponding interior surfaces of the plurality of soft sides are supported by the corresponding plurality of exterior surfaces of the container in contact with a plurality of interior surfaces of the soft-sided bag.

17. The bag of claim 16, wherein the corresponding bottom edge of at least one of the plurality of sides is bonded to the perimeter of the bottom by a first fold line in a continuous sheet.

18. The bag of claim 16, wherein the corresponding bottom edge of at least one of the plurality of sides is bonded to the perimeter of the bottom by a first seam.

19. The bag of claim 16, further comprising at least one of a reinforcing seam or a reinforcing layer disposed where at least one of the bottom edge of at least one of the plurality of sides is bonded to the perimeter of the bottom.

20. The bag of claim 16, wherein at least two of the adjacent side edges of the plurality of sides are bonded together by a second fold line in a continuous sheet.

21. The bag of claim 16, further comprising at least one of a reinforcing seam or a reinforcing layer disposed where at least one of the adjacent side edges of the plurality of sides is bonded together.

22. The bag of claim 16, further comprising at least one strap, the at least one strap being disposed to secure the plurality of sides to the exterior of the container, the secured plurality of sides substantially covering the exterior of the container.