Adjustable output solid-state lighting device

• US 9,360,198 B2
• Filed: 12/06/2012
• Issued: 06/07/2016
• Est. Priority Date: 12/06/2011
• Status: Active Grant

• Current Assignee: Express Imaging Systems, LLC
• Original Assignee: Express Imaging Systems, LLC
• Inventors: Reed, William G.
• Primary Examiner(s): Owens, Douglas W
• Assistant Examiner(s): Chan, Wei
• Application Number:
  US13/707,123
• Publication Number:
  US 20130163243A1
• Time in Patent Office: 1,279 Days
• Field of Search: 362/235, 362/236, 362/241, 362/249, 362/439, 362/800, 315/247, 315/308.R, 315/360, 315/209.R, 315/246, 315/283, 315/291, 315/307, 315/308
• US Class Current: 1/1
• CPC Class Codes: F21K 9/23 Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
• CPC Class Codes: F21S 8/026 intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling
• CPC Class Codes: F21V 23/04 the elements being switches safety devices F21V25/00
• CPC Class Codes: F21V 29/74 with fins or blades
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H01R 33/9453 for screw type coupling devices
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/325 Pulse-width modulation [PWM]
• CPC Class Codes: H05B 45/36 Circuits for reducing or suppressing harmonics, ripples or electromagnetic interferences [EMI]
• CPC Class Codes: H05B 45/382 with galvanic isolation between input and output
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: H05K 13/00 Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

A solid-state lighting device has user-engageable actuator physically manipulable by a user and accessible from an exterior of the device to adjust an amount of light output. The user-engageable actuator may take the form of a knob, slider, lever, or other manipulable surface or structure. The user-engageable actuator may extend partially or fully from a housing, or alternatively be recessed or otherwise within the housing with access provided via an aperture, slot or opening. Access may be directly by the user (e.g., finger) or via a tool (e.g., screw driver, Allen wrench, socket) manipulated by the user. The actuator may form part of an adjustment component (e.g., potentiometer, rheostat) which supplies an adjustable output to a drive circuit or electronics. The adjustment component may be electrically coupled to either a primary or secondary side of a transformer, which forms part of a power converter (e.g., flyback).

Claims

1. A lighting device to provide manually adjustable levels of solid state lighting, the lighting device comprising:

an adjustment component having a user-engageable actuator physically manipulable by a user and accessible by the user from an exterior of the lighting device to vary an output of the adjustment component; and

a driver circuit electrically coupled to adjust an amount of light output by a number of solid-state light sources in response to the output of the adjustment component, the driver circuit including;

a feedback circuit which provides a feedback signal responsive to current flowing through the solid-state light sources, the feedback circuit electrically couples to the adjustment component, and physical manipulation of the user-engageable actuator of the adjustment component by a user directly affects the feedback signal; and

a controller comprising an input terminal that receives the feedback signal from the feedback circuit, the driver circuit adjusts the amount of light output by the solid-state light sources based at least in part on the output of the adjustment component received through the feedback circuit at the input terminal.

2. The lighting device of claim 1 wherein the adjustment component is at least one of a potentiometer or a rheostat.

3. The lighting device of claim 1 wherein the driver circuit includes a power converter having an output power level that is responsive to a control voltage supplied to the power converter as the output of the adjustment component.

4. The lighting device of claim 1 wherein the driver circuit includes a power converter having an output supplied to the solid-state light sources with a duty cycle that is responsive to the output of the adjustment component.

5. The lighting device of claim 1 wherein the user-engageable actuator or the adjustment component has a finite number of distinct settings, where each of the distinct settings selects a respective resistance of the adjustment component.

6. The lighting device of claim 1 further comprising:

a housing that houses the driver circuit and at least a portion of the adjustment component.

7. The lighting device of claim 6, further comprising:

the number of solid-state light sources, wherein the solid-state light sources are housed by the housing.

8. The lighting device of claim 6 wherein the actuator includes at least one of a knob or a slide at least partially extending from the housing.

9. The lighting device of claim 6 wherein the actuator includes at least one of a knob or a slide received within the housing and accessible therefrom via a tool or direct contact by the user.

10. The lighting device of claim 1 wherein the lighting device is a luminaire lighting fixture fixable to a portion of a building and the user-engageable actuator is accessible by the user while the luminaire lighting fixture is fixed to the portion of the building.

11. The lighting device of claim 1 wherein the lighting device has at least one complementary coupler that physically and electrically detachably couples a lighting device to a lighting fixture and that transfers power from the lighting fixture to the lighting device.

12. A lighting device for use with solid-state light sources and for use with lighting fixtures having at least one coupler configured to provide detachable physical and electrical connections therewith, the lighting device comprising:

at least one complementary coupler that physically and electrically detachably couples to the coupler of the lighting fixture and that transfers power from the lighting fixture to the lighting device;

a resistive adjustment component having at least two terminals and having a user-engageable actuator that varies an output of the resistive adjustment component between the at least two terminals in response to physical manipulation by a user; and

a set of driver electronics electrically coupled between the complementary coupler and the resistive adjustment component and which adjusts an amount of light output by the solid-state light sources based at least in part on the output of the resistive adjustment component, the set of driver electronics including;

a feedback circuit which provides a feedback signal responsive to current flowing through the solid-state light sources, the feedback circuit electrically couples to at least one of the at least two terminals of the resistive adjustment component, and physical manipulation of the user-engageable actuator of the resistive adjustment component by a user directly affects the feedback signal; and

a controller comprising an input terminal that receives the feedback signal from the feedback circuit, the set of driver electronics adjusts the amount of light output by the solid-state light sources based at least in part on the output of the resistive adjustment component received through the feedback circuit at the input terminal.

13. The lighting device of claim 12, further comprising:

a housing having a cavity and an aperture that provides access from an exterior to the housing, the housing physically coupled to the at least one complementary coupler, the resistive adjustment component and the set of driver electronics at least partially received in the cavity of the housing.

14. The lighting device of claim 13 wherein the user-engageable actuator includes an engagement structure selectively engageable by a portion of a tool received through the aperture in the housing.

15. The lighting device of claim 13 wherein the user-engageable actuator includes a rotatable dial that is accessible from an exterior of the housing through the aperture.

16. The lighting device of claim 13 wherein the user-engageable actuator is a slideable lever that is accessible from the exterior of the housing through the aperture and operation of which varies a resistance between the at least two terminals of the resistive adjustment component.

17. The lighting device of claim 13, further comprising:

a second coupler that provides detachable physical and electrical connections to the solid-state light sources having a second complementary coupler that physically and electrically detachably couples to the second coupler, the second coupler at least partially received in the housing.

18. The lighting device of claim 13, further comprising:

a lens physically coupled to the housing, wherein the housing and the lens enclose the solid-state light sources.

19. The lighting device of claim 12 wherein the resistive adjustment component includes a resistive network electrically coupled between the at least two terminals of the resistive adjustment component, the resistive network having a plurality of discrete resistive values, and the user-engageable actuator selectively switches between each of the plurality of discrete resistive values to vary the output of the resistive adjustment component.

20. The lighting device of claim 12 wherein the feedback circuit includes a voltage divider having at least three terminals, one of which is an output terminal, and one of the at least two terminals of the resistive adjustment component electrically connects to the output terminal of the voltage divider, wherein the resistive adjustment component varies the voltage divider in response to manipulation of the user-engageable actuator by the user.

21. The lighting device of claim 12 wherein the feedback circuit includes an amplifier having a feedback path and the feedback path of the amplifier is negative.

22. The lighting device of claim 12 wherein the resistive adjustment component is a potentiometer that increases and decreases the amount of light output by the solid-state light sources by at least partially determining the feedback received at the input terminal.

23. A lighting system, comprising:

a plurality of lighting devices each coupled to a common supply circuit, each of the lighting devices comprising;

a respective adjustment component having a user-engageable actuator physically manipulable by a user and accessible by the user from an exterior of the respective lighting device to vary an output of the adjustment component; and

a respective driver circuit electrically coupled to adjust an amount of light output by a number of solid-state light sources of the respective lighting device in response to the output of the respective adjustment component, each of the respective driver circuits including;

a feedback circuit which provides a feedback signal responsive to current flowing through the respective number of solid-state light sources, the feedback circuit electrically couples to the respective adjustment component, and physical manipulation of the user-engageable actuator of the respective adjustment component by a user directly affects the feedback signal; and

a controller comprising an input terminal that receives the feedback signal from the respective feedback circuit, the driver circuit adjusts the amount of light output by the respective number of solid-state light sources based at least in part on the output of the respective adjustment component received through the feedback circuit at the input terminal.