Circuit integrity detection system for detecting the integrity of a sensing wire in electrically heated textiles

• US 9,360,518 B2
• Filed: 12/19/2014
• Issued: 06/07/2016
• Est. Priority Date: 10/26/2011
• Status: Active Grant

• Current Assignee: Sunbeam Products, Inc. d/b/a Jarden Consumer Solutions (Newell Brands Inc.)
• Original Assignee: Sunbeam Products, Inc. d/b/a Jarden Consumer Solutions (Newell Brands Inc.)
• Inventors: Kohn, Gabriel, Horey, Leonard, McCoy, William G., Feng, Lei, Yang, Xiao Bao, Ma, Fei
• Primary Examiner(s): Phan, Huy Q
• Assistant Examiner(s): RHODES-VIVOUR, TEMILADE S
• Application Number:
  US14/576,642
• Publication Number:
  US 20150102823A1
• Time in Patent Office: 536 Days
• US Class Current: 1/1
• CPC Class Codes: G01K 13/00 Thermometers specially adapted for specific purposes
• CPC Class Codes: G01K 15/007 Testing
• CPC Class Codes: G01K 7/16 using resistive elements resistive elements per se H01C, H01L
• CPC Class Codes: G01N 1/00 Sampling; Preparing specimens for investigation
• CPC Class Codes: G01N 2201/00 Features of devices classified in G01N21/00
• CPC Class Codes: G01R 31/2829 Testing of circuits in sensor or actuator systems testing of apparatus for measuring electric or magnetic variables G01R35/00; testing of indicating or recording apparatus G01D; in airbag systems B60R21/0173; checking gas analysers G01N33/007; monitoring or fail-safe circuits for electromagnets H01F7/1844
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: G01R 31/54 Testing for continuity
• CPC Class Codes: G01R 31/58 Testing of lines, cables or conductors testing of electric windings G01R31/72
• CPC Class Codes: H01L 2221/00 Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
• CPC Class Codes: H05B 1/0272 For heating of fabrics
• CPC Class Codes: H05B 2203/019 Heaters using heating elements having a negative temperature coefficient
• CPC Class Codes: H05B 2203/02 Heaters using heating elements having a positive temperature coefficient
• CPC Class Codes: H05B 3/342 heaters used in textiles

Abstract

A circuit integrity detection system for use in detecting the integrity of a sensing wire in a heating pad wherein the integrity of the sensing wire is checking the inputs from a first and second A/D converter connected to opposite ends of the sensing wire.

Claims

1. An electrically heated textile comprising:

a heating element in communication with an NTC material, wherein a first signal is generated through the heating element at a first frequency;

a single sensing wire wrapped about the NTC material for detecting a hotspot created by the heating element, the sensing wire have a first end and a second end;

a first and second resistor positioned on the first end of the sensing wire;

a third and fourth resistor positioned on the second end of the sensing wire;

a first A/D converter connected between the first and second resistor;

a second A/D converter connected to between the third and fourth; and

a signal detector for detecting the signal from the first and second A/D converters.

2. The electrical heated textile as set forth in claim 1, further comprising a fifth resistor positions on the first or second end of the sensing wire, wherein the fifth resistor has a sufficiently high value.

3. The electrical heated textile as set forth in claim 1, where in the ratio of the first resistor to the second resistor is the same as the ratio of the third resistor to the fourth resistor.

4. The electrical heated textile as set forth in claim 3, wherein the first and third resistors are different.

5. The electrical heated textile as set forth in claim 3, wherein the second and fourth resistors are different.

6. The electrically heated textile as set forth in claim 1 further including:

a layer having a negative temperature coefficient (NTC) positioned between the heating element and the sensing wire.

7. The electrically heated textile as set forth in claim 6 where the NTC layer is positioned about the heating element, and the sensing wire is wrapped around the NTC layer.

8. The electrically heated textile as set forth in claim 3, wherein when the signal from the first A/D converter is substantially equal to the signal from the second A/D converter there is no breaks in the sensing wire.

9. The electrically heated textile as set forth in claim 3, wherein when the signal from the first A/D converter does not equal the signal from the second A/D converter there is a break in the sensing wire.

10. An electrically heated textile comprising:

a heating element in communication with an NTC material, wherein a first signal is generated through the heating element at a first frequency;

a single sensing wire wrapped about the NTC material for detecting a hotspot created by the heating element, the sensing wire have a first end and a second end;

a first and second resistor positioned on the first end of the sensing wire;

a third and fourth resistor positioned on the second end of the sensing wire;

a first A/D converter connected between the first and second resistor;

a second A/D converter connected between the third and fourth resistor; and

a signal detector for detecting the signal from the first and second A/D converters,

wherein in the ratio of the first resistor to the second resistor is the same as the ratio of the third resistor to the fourth resistor.

11. The electrical heated textile as set forth in claim 10, wherein the first and third resistors are different.

12. The electrical heated textile as set forth in claim 10, wherein the second and fourth resistors are different.

13. The electrical heated textile as set forth in claim 10, further comprising a fifth resistor positions on the first or second end of the sensing wire, wherein the fifth resistor has a sufficiently high value.

14. The electrically heated textile as set forth in claim 10, wherein when the signal from the first A/D converter is substantial equal to the signal from the second A/D converter there is no breaks in the sensing wire.

15. The electrically heated textile as set forth in claim 10, wherein when the signal from the first A/D converter does not equal the signal from the second A/D converter there is a break in the sensing wire.

16. A method for detecting the integrity of a sensing wire in an electrically heated textile having a heating element, the method comprising the steps of:

providing a single sensing wire wrapped about an NTC material to monitor the electrically heated textile for hot spots, the sensing wire have a first end and a second end, wherein a first and second resistor are positioned on the first end of the sensing wire and a third and fourth resistor are positioned on the second end of the sensing wire;

providing a first A/D converter connected between the first and second resistor;

providing a second A/D converter connected to between the third and fourth resistor; and

monitoring the inputs from the first A/D converter and the second A/D converter.

17. The method as set forth in claim 16, wherein during the step of monitoring the inputs from the first A/D converter and the second A/D converter the signal from the first A/D converter equals the signal from the second A/D converter, then there is no breaks in the sensing wire.

18. The method as set forth in claim 16, wherein during the step of monitoring the inputs from the first A/D converter and the second A/D converter if the signal from the first A/D converter does not equal the signal from the second A/D converter, then there is a breaks in the sensing wire.

19. The method as set firth in claim 18, further comprising deactivating the heating element.