Symmetric dual piezoelectric stack microelectromechanical piezoelectric cantilever energy harvester

• US 9,362,480 B2
• Filed: 03/07/2014
• Issued: 06/07/2016
• Est. Priority Date: 03/13/2013
• Status: Expired due to Fees

• Current Assignee: Wireless Sensor Solutions, LLC
• Original Assignee: MicroGen Systems, Inc.
• Inventors: Andosca, Robert G.
• Primary Examiner(s): Dougherty, Thomas
• Application Number:
  US14/201,202
• Publication Number:
  US 20140265726A1
• Time in Patent Office: 823 Days
• Field of Search: 310311-371
• US Class Current: 1/1
• CPC Class Codes: H02N 2/188 adapted for resonant operation
• CPC Class Codes: H10N 30/05 Manufacture of multilayered piezoelectric or electrostrictive devices, or parts thereof, e.g. by stacking piezoelectric bodies and electrodes
• CPC Class Codes: H10N 30/082 by etching, e.g. lithography
• CPC Class Codes: H10N 30/306 Cantilevers
• CPC Class Codes: H10N 30/501 with non-rectangular cross-section in stacking direction, e.g. polygonal, trapezoidal
• CPC Class Codes: H10N 30/875 Further connection or lead arrangements, e.g. flexible wiring boards, terminal pins
• CPC Class Codes: Y10T 29/42 Piezoelectric device making

Abstract

The present invention relates to an energy harvester device comprising an elongate resonator beam extending between first and second ends. A base connected to the resonator beam at the first end with the second end being freely extending from the base as a cantilever. A mass is attached to the second end of the elongate resonator beam. The elongate resonator beam comprises either: (1) a first oxide layer on a first piezoelectric stack layer over a cantilever layer on a second oxide layer over a second piezoelectric stack layer on a third oxide layer or (2) a first oxide layer on a first piezoelectric stack layer over a second oxide layer on a cantilever layer over a third oxide layer on a second piezoelectric stack over a fourth oxide layer. Also disclosed is a system comprising an electrically powered apparatus and the energy harvester device, as well as methods of making and using the energy harvester.

Claims

1. An energy harvester device comprising

an elongate resonator beam extending between first and second ends;

a base connected to said elongate resonator beam at the first end with the second end being freely extending from said base as a cantilever; and

a mass attached to the second end of said elongate resonator beam, wherein said elongate resonator beam comprises either;

(1) a first oxide layer on a first piezoelectric stack layer over a cantilever layer on a second oxide layer over a second piezoelectric stack layer on a third oxide layer or (2) a first oxide layer on a first piezoelectric stack layer over a second oxide layer on a cantilever layer over a third oxide layer on a second piezoelectric stack over a fourth oxide layer.

2. The energy harvester device of claim 1, wherein said elongate resonator beam comprises a first oxide layer on a first piezoelectric stack layer over a cantilever layer on a second oxide layer over a second piezoelectric stack layer on a third oxide layer.

3. The energy harvester device of claim 1, wherein said elongate resonator beam comprises a first oxide layer on a first piezoelectric stack layer over a second oxide layer on a cantilever layer over a third oxide layer on a second piezoelectric stack over a fourth oxide layer.

4. The energy harvester device of claim 1, wherein the second piezoelectric stack layer comprises a metal layer over a piezoelectric material layer over a metal layer.

5. The energy harvester device of claim 1, wherein the first piezoelectric stack layer comprises a metal layer over a piezoelectric material layer and the cantilever layer is useful as an electrode.

6. The energy harvester device of claim 1, wherein the first piezoelectric stack layer comprises a metal layer over a piezoelectric material layer on a metal layer.

7. The energy harvester device of claim 1 further comprising:

one or more electrodes in electrical contact with the first and/or second piezoelectric stack layer.

8. The energy harvester device of claim 7 further comprising:

electrical harvesting circuitry in electrical connection with the one or more electrodes to harvest electrical energy from the first and/or second piezoelectric stack layer.

9. The energy harvester device of claim 1, wherein the first and/or second piezoelectric stack layer comprises a layer of metal wherein the metal is selected from the group consisting of molybdenum, platinum, or polysilicon.

10. The energy harvester device of claim 1, wherein the first and/or second piezoelectric stack layer comprises a layer of piezoelectric material, wherein the piezoelectric material is selected from the group consisting of aluminum nitride, zinc oxide, and lead zirconate titinate compounds.

11. The energy harvester device of claim 1, wherein the cantilever is made from a material selected from the group consisting of electroplated copper or nickel, or polysilicon.

12. A system comprising:

an electrically powered apparatus and

the energy harvester device according to claim 1 electrically coupled to the electrically powered apparatus.

13. The system according to claim 12, wherein said electrically powered apparatus is selected from the group consisting of a laptop computer, a tablet computer, a cell phone, a smart phone, an e-reader, an MP3 player, a telephony headset, headphones, a router, a gaming device, a gaming controller, a mobile internet adapter, a camera, wireless sensors, wireless sensor motes, tire pressure sensor monitors, powering simple displays on power tools, devices for raising livestock, medical devices, human body monitoring devices, and toys.

14. The system of claim 12, wherein said elongate resonator beam comprises a first oxide layer on a first piezoelectric stack layer over a cantilever layer on a second oxide layer over a second piezoelectric stack layer on a third oxide layer.

15. The system of claim 12, wherein said elongate resonator beam comprises a first oxide layer on a first piezoelectric stack layer over a second oxide layer on a cantilever layer over a third oxide layer on a second piezoelectric stack over a fourth oxide layer.

16. The system of claim 12 further comprising:

one or more electrodes in electrical contact with the first and/or second piezoelectric stack layer.

17. The system of claim 16 further comprising:

electrical harvesting circuitry in electrical connection with the one or more electrodes to harvest electrical energy from the first and/or second piezoelectric stack layer.

18. A method of powering an electrically powered apparatus, said method comprising:

providing the system according to claim 12;

subjecting the system to movement or vibrations to generate electrical energy from the first and/or second piezoelectric stack layer; and

transferring said electrical energy from the first and/or second piezoelectric stack layer to said apparatus to provide power to the apparatus.

19. The method of claim 18, wherein said apparatus is selected from the group consisting of a laptop computer, a tablet computer, a cell phone, a smart phone, an e-reader, an MP3 player, a telephony headset, headphones, a router, a gaming device, a gaming controller, a mobile internet adapter, a camera, wireless sensors, wireless sensor motes, tire pressure sensor monitors, powering simple displays on power tools, devices for raising livestock, medical devices, human body monitoring devices, and toys.

20. The method of claim 18, wherein said elongate resonator beam comprises a first oxide layer on a first piezoelectric stack layer over a cantilever layer on a second oxide layer over a second piezoelectric stack layer on a third oxide layer.

21. The method of claim 18, wherein said elongate resonator beam comprises a first oxide layer on a first piezoelectric stack layer over a second oxide layer on a cantilever layer over a third oxide layer on a second piezoelectric stack over a fourth oxide layer.

22. The method of claim 18 further comprising:

one or more electrodes in electrical contact with the first and/or second piezoelectric stack layer.

23. The method of claim 22 further comprising:

electrical harvesting circuitry in electrical connection with the one or more electrodes to harvest electrical energy from the first and/or second piezoelectric stack layer.