Removing sod from a stacking conveyor

• US 9,363,937 B2
• Filed: 06/12/2014
• Issued: 06/14/2016
• Est. Priority Date: 06/12/2014
• Status: Active Grant

• Current Assignee: Firefly Automatix, Inc.
• Original Assignee: Firefly Automatix, Inc.
• Inventors: Aposhian, Steven R., Aston, Eric E., Decker, William M., Drake, Samuel
• Primary Examiner(s): ADAMS, GREGORY W
• Application Number:
  US14/303,316
• Publication Number:
  US 20150359161A1
• Time in Patent Office: 733 Days
• US Class Current: 1/1
• CPC Class Codes: A01G 20/15 specially adapted for stacking sods or sod rolls
• CPC Class Codes: B65B 35/18 by suction-operated grippers
• CPC Class Codes: B65B 5/105 by grippers B65B5/12 and B65B5/108 take precedence
• CPC Class Codes: B65B 57/14 and operating to control, or stop, the feed of articles or material to be packaged
• CPC Class Codes: B65B 57/16 and operating to stop, or to control the speed of, the machine as a whole
• CPC Class Codes: B65G 43/08 Control devices operated by article or material being fed, conveyed or discharged and controlling the discharging devices B65G47/42
• CPC Class Codes: B65G 47/31 by varying the relative speeds of the conveyors forming the series
• CPC Class Codes: B65G 47/648 about a vertical axis
• CPC Class Codes: B65G 47/71 the articles being discharged or distributed to several distinct separate conveyors or to a broader conveyor lane
• CPC Class Codes: B65G 57/03 from above

Abstract

Sod harvester stacking head and stacking conveyor configurations can increase the rate at which sod can be harvested. The movement of the stacking head and/or the stacking conveyor can be controlled to maximize the rate at which the stacking head can remove sod from the stacking conveyor. A stacking head can employ multiple pick up positions. A stacking conveyor may also advance sod for pick up at varying rates. A stacking head may include a pivoting connection to allow the stacking head to rotate around a pivot during a pick up operation.

Claims

1. A sod harvester comprising:

a support on which slabs of sod are stacked;

a stacking conveyor positioned adjacent to the support and configured to support one or more slabs of sod prior to a stacking operation, the stacking conveyor configured to rotate in a first direction to advance the one or more slabs of sod to a pick up location; and

a stacking head configured to travel between a pick up position that is above the pick up location and a plurality of stacking positions overtop the support, the plurality of stacking positions including a first stacking position and a second stacking position, a distance between the pick up position and the first stacking position being less than a distance between the pick up position and the second stacking position, the stacking head being configured to remove the one or more slabs of sod from the stacking conveyor while the stacking head is in the pick up position and to release the one or more slabs of sod onto the support while in one of the plurality of stacking positions;

wherein the sod harvester is configured to cause the stacking conveyor to advance the one or more slabs of sod to the pick up location at a first rate when the stacking head will stack the one or more slabs in the first position and at a second rate when the stacking head will stack the one or more slabs in the second position, the second rate being faster than the first rate.

2. The sod harvester of claim 1, wherein the stacking head is configured to rotate when travelling to one or both of the first or second stacking positions.

3. The sod harvester of claim 1, wherein the stacking head travels from the pick up position to the first and second stacking positions in a direction that is substantially perpendicular to the first direction.

4. The sod harvester of claim 3, wherein the pick up position comprises at least two pick up positions with a first pick up position being closer to a front of the stacking conveyor than a second pick up position, and wherein the stacking head is positioned at the first pick up position when the stacking conveyor is advanced at the second rate.

5. The sod harvester of claim 1, wherein the stacking head includes a pivoting connection that allows at least a portion of the stacking head to descend along an arc to remove the one or more slabs of sod from the stacking conveyor.

6. A method of operating a stacking head of a sod harvester, the method comprising:

continuously operating one or more inclined conveyors to deliver slabs of sod to the stacking conveyor at a periodic rate;

while slabs of sod are being delivered to the stacking conveyor at the periodic rate, operating the stacking head to remove sets of one or more slabs of sod from the stacking conveyor, the stacking head being configured to remove the sets from the stacking conveyor in at least a first and a second pick up position and to stack the sets in at least a first and a second stacking position, the first pick up position being closer to a front of the stacking conveyor than the second pick up position, the first stacking position being closer to the stacking conveyor than the second stacking position, operating the stacking head comprising;

positioning the stacking head at the first pick up position to enable the stacking head to remove a first set of one or more slabs of sod from the stacking conveyor;

moving the stacking head from the first pick up position to the second stacking position to enable the stacking head to stack the first set;

after returning from the second stacking position, positioning the stacking head at the second pick up position to enable the stacking head to remove a second set of one or more slabs of sod from the stacking conveyor;

moving the stacking head from the second pick up position to the first stacking position to enable the stacking head to stack the second set; and

after returning from the first stacking position, positioning the stacking head at the first pick up position.

7. The method of claim 6, wherein the stacking head is moved to the first stacking position and to the second stacking position at substantially the same speed.

8. The method of claim 6, wherein the sets comprise a plurality of slabs that are accumulated on the stacking conveyor.

9. The method of claim 6, wherein the second pick up position is dynamically determined.

10. The method of claim 6, further comprising:

operating the stacking conveyor at a first rate to advance the first set to a first pick up location under the first pick up position; and

operating the stacking conveyor at a second rate to advance the second set of sod to a second pick up location under the second pick up position, the first rate being faster than the second rate.

11. A stacking head of a sod harvester comprising:

a main body portion;

a sod securing portion configured to remove sod from a stacking conveyor; and

at least one arm that secures the sod securing portion to the main body portion via a pivoting connection such that the sod securing portion is configured to rotate from a first position to a second position around the pivoting connection, the sod securing portion including extending means that extend downwardly from the sod securing portion during the rotation from the first position to the second position to bypass the sod such that the sod is removed from the stacking conveyor as the sod securing portion continues rotating into the second position.

12. The stacking head of claim 11, wherein the first position is closer to a front of the stacking conveyor than the second position.

13. The stacking head of claim 12, wherein the main body portion is configured to move in a horizontal direction towards the front of the stacking conveyor while the sod securing portion rotates from the first position to the second position.

14. The stacking head of claim 11, wherein the sod securing portion rotates back from the second position to the first position prior to stacking the sod.

15. The stacking head of claim 11, wherein the stacking head is configured to remove sod from the stacking conveyor in at least two pick up positions with a first pick up position being closer to a front of the stacking conveyor than a second pick up position.

16. The stacking head of claim 15, wherein the stacking head is configured to stack sod in at least a first stacking position and a second stacking position, and wherein the second stacking position is farther from the stacking conveyor than to first stacking position, and wherein the stacking head is positioned in the second pick up position after stacking sod at the second stacking position.