Striped sheaths for medical devices

• US 9,364,361 B2
• Filed: 03/13/2014
• Issued: 06/14/2016
• Est. Priority Date: 03/13/2014
• Status: Active Grant

• Current Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories)
• Original Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories)
• Inventors: Duong, Khanh, McCoy, Jill A.
• Primary Examiner(s): Miles, Jonathan W
• Assistant Examiner(s): Ulsh, George J
• Application Number:
  US14/210,086
• Publication Number:
  US 20150257910A1
• Time in Patent Office: 824 Days
• Field of Search: 604160-161, 604/103.05, 623 111- 112
• US Class Current: 1/1
• CPC Class Codes: A61F 2/844 folded prior to deployment
• CPC Class Codes: A61F 2/9522 Means for mounting a stent or stent-graft onto or into a placement instrument
• CPC Class Codes: A61F 2/9524 Iris-type crimpers
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2/97 the outer sleeve being splittable
• CPC Class Codes: A61F 2002/9583 Means for holding the stent on the balloon, e.g. using protrusions, adhesives or an outer sleeve

Abstract

A sheath used to protect a medical device has one or more strips formed over a portion thereof. The medical device is a scaffold crimped to a balloon and mounted to a catheter. The sheath is two-piece, including a protecting and constraining sheath part. The strips facilitate removal of the constraining sheath from the scaffold in manner that reduces instances of damage caused by improper removal of the sheath from the medical device.

Claims

1. An apparatus, comprising:

a catheter having distal and proximal ends;

a scaffold crimped to a balloon at the catheter distal end; and

a two piece sheath assembly, including a protecting sheath disposed over the scaffold, and a constraining sheath disposed over the protecting sheath, the constraining sheath comprising at least one strip, a first portion not disposed over the scaffold, and a second portion disposed over the scaffold, wherein a length of the second portion is greater than a length of the scaffold, and a length of the first portion is greater than the length of the second portion; and

wherein the crimped scaffold and balloon are configured for being placed within a body only after the two piece sheath assembly is pushed or pulled off the catheter distal end.

2. The apparatus of claim 1, wherein the protecting sheath includes two slots.

3. The apparatus of claim 2, wherein the two slots form separable halves.

4. The apparatus of claim 3, wherein the separable halves are completely separable halves.

5. The apparatus of claim 1, wherein the at least one strip spans an angle of about π

/2 radians.

6. The apparatus of claim 1, wherein the scaffold has a distal end and a proximal end, and wherein a substantial portion of the at least one strip is disposed distally of the scaffold distal end.

7. The apparatus of claim 1, wherein more than 50% of a lengthwise extent of the at least one strip is located distally of the catheter distal end.

8. The apparatus of claim 1, wherein the constraining sheath comprises between 3 and 10 slots and the at least one strip is formed between a pair of the slots.

9. The apparatus of claim 1, wherein the constraining sheath has a constraining portion devoid of a strip, and the constraining portion is disposed over the entire length of the scaffold.

10. The apparatus of claim 9, wherein the protecting sheath includes at least two slots, and the constraining portion is disposed over the two slots and the scaffold.

11. The apparatus of claim 1, wherein the at least one strip extends parallel to a longitudinal axis of the catheter.

12. The apparatus of claim 1, wherein there is one strip that is a helical strip formed by a single helical slot having a helix angle.

13. The apparatus of claim 1, wherein a distal end of the constraining sheath comprises two slot portions and a portion of the at least one strip, wherein the strip is between the two slot portions.

14. The apparatus of claim 1, wherein the constraining sheath includes six slots and six strips, four slots and four strips, or two slots and two strips.

15. An apparatus, comprising:

a catheter including a scaffold crimped to a balloon; and

a sheath assembly including a protecting sheath disposed over the scaffold, a constraining sheath disposed over the protecting sheath, a constraining sheath slot not disposed over the scaffold, and a protecting sheath slot disposed over the scaffold;

wherein the constraining sheath comprises a first portion not disposed over the scaffold and a second portion disposed over the scaffold, and wherein a length of the second portion is greater than a length of the scaffold; and

wherein a length of the first portion is greater than a length of the second portion.

16. The apparatus of claim 15, wherein the constraining sheath slot is located distally of a distal end of the scaffold and a constraining portion of the constraining sheath applies an inwardly directed radial pressure upon the scaffold to reduce recoil of the scaffold.

17. The apparatus of claim 15, wherein the scaffold is plastically deformed by the balloon when the balloon is inflated, and wherein in use the scaffold recoils from the balloon by at most 5%, 10% or 20% when the sheath assembly is removed from the crimped scaffold.

18. The apparatus of claim 17, the protecting sheath further comprising a first and second end, each of the first and second ends having an outer diameter, the constraining sheath has an outer diameter that is less than the outer diameters of each of the first and second ends, and the constraining sheath is between the first and second ends.

19. An apparatus, comprising:

a catheter including a scaffold crimped to a balloon; and

a sheath for the scaffold including a constraining sheath having a plurality of slots forming at least one strip not disposed over the scaffold,

wherein the constraining sheath comprises;

a first portion not disposed over the scaffold,

a second portion disposed over the scaffold,

a length of the second portion is greater than a length of the scaffold, and

a length of the first portion is greater than a length of the second portion;

wherein the at least one strip deflects outwardly when the constraining sheath is removed from the scaffold;

wherein the scaffold undergoes plastic deformation when the balloon is inflated; and

wherein the scaffold recoils from a crimped state by no more than 10% when the sheath assembly is removed from the crimped scaffold and before the balloon is inflated.