Mobile drilling rig with telescoping substructure boxes

• US 9,366,053 B2
• Filed: 06/23/2015
• Issued: 06/14/2016
• Est. Priority Date: 04/17/2012
• Status: Active Grant

• Current Assignee: National Oilwell Varco LP (NOV, Inc.)
• Original Assignee: National Oilwell Varco LP (NOV, Inc.)
• Inventors: Thiessen, Jay John, Konduc, Kameron Wayne, Burlet, Donald Leonard
• Primary Examiner(s): Canfield, Robert
• Assistant Examiner(s): DEMUREN, BABAJIDE A
• Application Number:
  US14/747,091
• Publication Number:
  US 20150300038A1
• Time in Patent Office: 357 Days
• Field of Search: 521/11, 521/14, 521/17, 521/18, 526/32, 526/510.5, 173/184, 173/185, 173/186
• US Class Current: 1/1
• CPC Class Codes: E04B 1/3522 characterised by raising a structure and then adding structural elements under it E04B1/3511, E04B1/3516, E04B1/3533 take precedence
• CPC Class Codes: E04B 1/3533 characterised by the raising of hingedly-connected building elements, e.g. arches, portal frames E04B1/355 takes precedence
• CPC Class Codes: E04B 2001/3588 using special lifting or handling devices, e.g. gantries, overhead conveying rails
• CPC Class Codes: E04H 12/187 with hinged sections
• CPC Class Codes: E04H 12/345 Arrangements for tilting up whole structures or sections thereof E04H12/347 takes precedence
• CPC Class Codes: E21B 15/00 Supports for the drilling machine, e.g. derricks or masts
• CPC Class Codes: E21B 15/003 adapted to be moved on their substructure, e.g. with skidding means; adapted to drill a plurality of wells
• CPC Class Codes: E21B 7/02 Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
• CPC Class Codes: E21B 7/023 the mast being foldable or telescopically retractable

Abstract

A method includes assembling a telescoping substructure box having first and second substructure boxes in a collapsed configuration by nesting at least a portion of the first substructure box inside of a substantially open interior space defined by a plurality of structural elements that comprise the second substructure box. The assembled telescoping substructure box is transported to a drilling site and telescopically raised from the collapsed transportation configuration to a raised operating configuration for performing drilling operations on a wellbore location of the drilling site by telescopically raising one of the first and second substructure boxes relative to the other one of the first and second substructure boxes. A drilling mast is coupled to and raised above the telescoping substructure box, and drilling operations are performed on the wellbore location with the raised drilling mast.

Claims

1. A method, comprising:

assembling a telescoping substructure box comprising first and second substructure boxes in a collapsed configuration, said first substructure box comprising a first end frame and said second substructure box comprising a plurality of structural elements that are assembled to define a substantially open interior space and a substantially open second end frame, wherein assembling said telescoping substructure box comprises inserting said first end frame of said first substructure box through said substantially open second end frame of said second substructure box and nesting at least a portion of said first substructure box inside of said substantially open interior space of said second substructure box;

transporting said assembled telescoping substructure box to a drilling site;

telescopically raising said telescoping substructure box from said collapsed transportation configuration to a raised operating configuration for performing drilling operations on a wellbore location of said drilling site by telescopically raising one of said first and second substructure boxes relative to the other one of said first and second substructure boxes;

coupling a drilling mast to said telescoping substructure box;

raising said drilling mast above said telescoping substructure box; and

performing drilling operations on said wellbore location with said raised drilling mast.

2. The method of claim 1, wherein said telescoping substructure box is a first telescoping substructure box, the method further comprising positioning a second telescoping substructure box laterally adjacent to said first telescoping substructure box and opposite of said wellbore location, coupling said drilling mast to said second telescoping substructure box, and raising said drilling mast above said first and second telescoping substructure boxes.

3. The method of claim 1, wherein said wellbore location is a first wellbore location, the method further comprising moving said telescoping substructure box from said first wellbore location to a second wellbore location of said drilling site while said drilling mast remains coupled to and raised above said telescoping substructure box.

4. The method of claim 3, wherein said telescoping substructure box comprises a base support box and substructure raising means, the method further comprising supporting said telescoping substructure box on ground at said drilling site with at least one of said base support box and said substructure raising means while said telescoping substructure box is moving from said first wellbore location to said second wellbore location.

17. The method of claim 3, further comprising positioning pressure-retaining equipment on a wellhead of said first wellbore location, wherein moving said telescoping substructure box from said first wellbore location to said second wellbore location comprises lifting said telescoping substructure box off of ground adjacent to said first wellbore location so as to create a lateral open space through said telescoping substructure box, and thereafter moving said drilling rig laterally so that said pressure-retaining equipment passes laterally through said lateral open space.

5. A method, comprising:

positioning a first telescoping substructure box adjacent to and laterally spaced apart from a second telescoping substructure box at a drilling site, wherein each of said first and second telescoping substructure boxes are in a collapsed configuration and comprise an upper substructure box and a lower substructure box, said upper substructure comprising a plurality of structural members that are assembled to define a substantially open interior space and a substantially open bottom frame, wherein said lower substructure box is inserted through said substantially open bottom frame of said upper substructure box and is at least partially nested within said substantially open interior space of said upper substructure box;

telescopically raising said laterally spaced apart first and second telescoping substructure boxes from said collapsed configuration to a raised configuration for drilling operations by telescopically raising said upper substructure boxes relative to said respective lower substructure boxes;

performing drilling operations with a drilling rig comprising said first and second telescoping substructure boxes on a first wellbore location of said drilling site that is positioned between said laterally spaced apart first and second telescoping substructure boxes; and

moving said drilling rig from said first wellbore location to a second wellbore location of said drilling site while said first and second telescoping substructure boxes are in said raised configuration and while pressure-retaining equipment is positioned above at least one of said first and second wellbore locations.

6. The method of claim 5, wherein telescopically raising said upper substructure boxes relative to said respective lower substructure boxes comprises raising said upper substructure boxes so that an upper frame of each respective lower substructure box is moved through a respective open interior space toward a respective open bottom frame of a respective upper substructure box.

7. The method of claim 5, wherein moving said drilling rig from said first wellbore location to said second wellbore location comprises moving said drilling rig laterally so that at least one of said laterally spaced apart first and second telescoping substructure boxes passes over said pressure-retaining equipment.

8. The method of claim 5, wherein each of said first and second telescoping substructure boxes comprises raising means, and wherein telescopically raising said upper substructure boxes relative to said respective lower substructure boxes comprises raising said upper substructure boxes with said raising means.

9. The method of claim 8, wherein moving said drilling rig from said first wellbore location to said second wellbore location comprises lifting said laterally spaced apart first and second telescoping substructure boxes off of ground adjacent to said first wellbore location with said raising means.

10. The method of claim 9, wherein lifting said laterally spaced apart first and second telescoping substructure boxes off of said ground adjacent to said first wellbore location comprises creating an open space below at least an upper substructure box of at least one of said laterally spaced apart first and second telescoping substructure boxes, said open space defining a side movement clearance having a height that is greater than a height of said pressure-retaining equipment, and wherein moving said drilling rig comprises moving said drilling rig laterally so that said pressure-retaining equipment passes laterally through said open space.

11. The method of claim 10, wherein said open space is created between first and second base boxes that are positioned at opposing ends of a respective lower substructure box that is at least partially nested within said at least said upper substructure box of said at least one of said laterally spaced apart first and second telescoping substructure boxes, and wherein moving said drilling rig laterally comprises passing said pressure-retaining equipment between said first and second base boxes.

12. The method of claim 8, wherein moving said drilling rig from said first wellbore location to said second wellbore location comprises moving said drilling rig with moving means that is operatively coupled to said first and second telescoping substructure boxes.

13. The method of claim 12, wherein said raising means comprises a plurality of substructure raising apparatuses coupled to each respective upper substructure box and said moving means comprises a skid foot and a skid foot movement apparatus coupled to each of said plurality of raising apparatuses, and wherein moving said drilling rig from said first wellbore location to said second wellbore location comprises actuating each of said skid foot apparatuses to move a respective skid foot relative to a respective one of said plurality of raising apparatuses.

14. The method of claim 5, further comprising attaching a center floor section between said upper substructure boxes of said respective laterally spaced apart first and second telescoping substructure boxes and erecting a drilling rig mast above said laterally spaced apart first and second telescoping substructure boxes prior to raising said laterally spaced apart first and second telescoping substructure boxes to said raised configuration.

15. The method of claim 5, further comprising, after moving said drilling rig to said second wellbore location, performing drilling operations on said second wellbore location and thereafter telescopically lowering said laterally spaced apart first and second telescoping substructure boxes from said raised configuration to said collapsed configuration for road transportation of said first and second telescoping substructure boxes from said drilling site.

16. The method of claim 5, wherein moving said drilling rig from said first wellbore location to said second wellbore location comprises moving said drilling rig laterally so that said pressure-retaining equipment passes laterally through an open space defined below at least an upper substructure box of at least one of said laterally spaced apart first and second telescoping substructure boxes.

18. A method, comprising:

positioning a first telescoping substructure box adjacent to and laterally spaced apart from a second telescoping substructure box at a drilling site, wherein each of said first and second telescoping substructure boxes are in a collapsed configuration and comprise an upper substructure box and a lower substructure box that is inserted through a substantially open bottom frame of said upper substructure box and is at least partially nested within an open interior space of said upper substructure box;

telescopically raising said laterally spaced apart first and second telescoping substructure boxes from said collapsed configuration to a raised configuration for drilling operations by telescopically raising said upper substructure boxes relative to said respective lower substructure boxes;

performing drilling operations with a drilling rig comprising said first and second telescoping substructure boxes on a first wellbore location of said drilling site that is positioned between said laterally spaced apart first and second telescoping substructure boxes;

lifting said first and second telescoping substructure boxes off of ground adjacent to said first wellbore location so as to create an open space below at least an upper substructure box of at least one of said laterally spaced apart first and second telescoping substructure boxes, said open space defining a side movement clearance having a height that is greater than a height of pressure-retaining equipment positioned above at least one of said first wellbore location and a second wellbore location of said drilling site; and

moving said drilling rig from said first wellbore location to said second wellbore location while said first and second telescoping substructure boxes are in said raised configuration, wherein moving said drilling rig comprises moving said drilling rig laterally so that said pressure-retaining equipment passes laterally through said open space.