Machine alert when stopping on hot asphalt

• US 9,367,042 B2
• Filed: 10/21/2014
• Issued: 06/14/2016
• Est. Priority Date: 10/21/2014
• Status: Active Grant

• Current Assignee: Caterpillar Paving Products Inc (Caterpillar Incorporated), Caterpillar Sarl (Caterpillar Incorporated)
• Original Assignee: Caterpillar Paving Products Inc (Caterpillar Incorporated)
• Inventors: Oetken, Nicholas Alan, Marsolek, John, Ohlgren, Travis
• Primary Examiner(s): RISIC, ABIGAIL ANNE
• Application Number:
  US14/520,041
• Publication Number:
  US 20160109858A1
• Time in Patent Office: 602 Days
• US Class Current: 1/1
• CPC Class Codes: E01C 19/28 Vibrated rollers or rollers subjected to impacts, e.g. hammering blows E01C19/235, E01C19/29, E01C19/41 take precedence; combined with non-vibrated elastically-deformable rolling elements E01C19/233
• CPC Class Codes: E01C 19/288 adapted for monitoring characteristics of the material being compacted, e.g. indicating resonant frequency, measuring degree of compaction, by measuring values, detectable on the roller; using detected values to control operation of the roller, e.g. automatic adjustment of vibration responsive to such measurements
• CPC Class Codes: G04F 3/06 with electric driving mechanisms
• CPC Class Codes: G04G 13/021 Details
• CPC Class Codes: G08B 21/182 Level alarms, e.g. alarms responsive to variables exceeding a threshold

Abstract

An alert system in equipment used in an asphalt paving environment, such as a compactor, signals an operator when the equipment is stopped on hot asphalt, potentially over-compacting the area where the equipment is located. The alert system includes a surface temperature sensor so that the alert is only activated when there is a risk of over-compaction because the asphalt is still above a threshold temperature. The alert system may also include a timer so that the operator is not signaled during routine stopping associated with changing direction during compacting operations.

Claims

1. An alert system for use in a compactor for an asphalt paving operation comprising:

a speed sensor;

a pavement temperature sensor;

an operator alert device configured to activate an alert to an operator when a command is received; and

a controller that;

determines, via the speed sensor, that the compactor is stopped;

determines, via the pavement temperature sensor, that a pavement temperature proximate the compactor is above a threshold temperature; and

issues the command that activates the operator alert device.

2. The alert system of claim 1, wherein the controller delays issuing the command to activate the operator alert device for a period of time after determining that the compactor is stopped.

3. The alert system of claim 2, further comprising a user interface configured to receive the threshold temperature.

4. The alert system of claim 3, wherein the user interface is further configured to receive a thickness of an asphalt layer for use in adjusting the threshold temperature.

5. The alert system of claim 3, wherein the user interface is further configured to receive a type of asphalt for use in adjusting one of the threshold temperature or the period of time of the delay.

6. The alert system of claim 2, further comprising an occupancy sensor that determines when the operator is outside a cab and overrides the delay for issuing the command to activate the operator alert device.

7. The alert system of claim 2, further comprising a user interface configured to receive the period of time.

8. The alert system of claim 2, wherein the period of time is in a range of 3 seconds to 5 seconds.

9. The alert system of claim 1, wherein the threshold temperature is in a range of 150 degrees Fahrenheit to 170 degrees Fahrenheit.

10. The alert system of claim 1, wherein the pavement temperature sensor is an infrared temperature sensor.

11. A method of setting an alert device in equipment used in a paving application comprising:

determining that the equipment has come to a full stop;

determining that a surface proximate to the equipment is above a threshold temperature;

starting a timer; and

when the timer reaches a preset time and the equipment has remained at the full stop for the entire preset time, activating the alert device notifying an operator that the equipment should be moved.

12. The method of claim 11, wherein the equipment is an asphalt compactor.

13. The method of claim 11, further comprising:

communicating an alert signal to a remote monitoring point separate from the equipment.

14. The method of claim 11, further comprising:

receiving a command that sets the threshold temperature.

15. The method of claim 11, wherein determining that the surface proximate to the equipment is above the threshold temperature comprises receiving a temperature reading from an infrared temperature sensor.

16. The method of claim 11, further comprising:

receiving a signal that indicates a type of asphalt that makes up the surface; and

adjusting one of the preset time or the threshold temperature based on the type of asphalt.

17. The method of claim 11, further comprising:

sensing that the operator is absent from an operator station of the equipment; and

setting the alert device prior to the timer reaching the preset time.

18. A system for activating an alarm in paving equipment comprising:

a timer;

a temperature sensor that conveys a temperature of a surface of a mat of paving material proximate to the paving equipment;

the alarm configured to alert an operator of the paving equipment of a condition; and

a controller coupled to the timer, the temperature sensor, and the alarm, the controller configured to;

receive a signal indicating the paving equipment is stopped;

start the timer when both the paving equipment is stopped and the temperature of the surface proximate to the paving equipment is above a threshold temperature; and

when the timer reaches a preset time, activate the alarm.

19. The system of claim 18, wherein the preset time is in a range of 2 to 4 seconds and wherein the threshold temperature is in a range of 150 degrees Fahrenheit to 170 degrees Fahrenheit.

20. The system of claim 18 further comprising a user interface coupled to the controller configured to receive information related to at least one of the preset time, the threshold temperature, a formulation of the mat of paving material, and a thickness of the mat of paving material.