Methods for stripping and modifying surfaces with laser-induced ablation

• US 9,370,842 B2
• Filed: 06/05/2013
• Issued: 06/21/2016
• Est. Priority Date: 03/22/2007
• Status: Active Grant

• Current Assignee: General Lasertronics Corporation
• Original Assignee: General Lasertronics Corporation
• Inventors: Thomas, James W., Cargill, Robert L., Wool, Mitchell R.
• Primary Examiner(s): Heinrich, Samuel M
• Application Number:
  US13/910,826
• Publication Number:
  US 20130270234A1
• Time in Patent Office: 1,112 Days
• Field of Search: 356/600, 356/445, 356/446, 356/237, 356/601, 356/337, 356/338, 250/492.1, 134/1, 219/121.6, 219/121.85
• US Class Current: 1/1
• CPC Class Codes: B08B 7/0042 by laser
• CPC Class Codes: B23K 26/03 Observing, e.g. monitoring, the workpiece
• CPC Class Codes: B23K 26/032 using optical means
• CPC Class Codes: B23K 26/0665 by beam condensation on the workpiece, e.g. for focusing
• CPC Class Codes: B23K 26/08 Devices involving relative movement between laser beam and workpiece
• CPC Class Codes: B23K 26/082 Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
• CPC Class Codes: B23K 26/142 for the removal of by-products
• CPC Class Codes: B23K 26/354 by melting
• CPC Class Codes: B23K 26/36 Removing material B23K26/55, B23K26/57 take precedence
• CPC Class Codes: B23K 26/361 for deburring or mechanical trimming B23K26/351 takes precedence
• CPC Class Codes: B23K 26/362 Laser etching
• CPC Class Codes: G01B 11/30 for measuring roughness or irregularity of surfaces
• CPC Class Codes: G01B 11/303 using photoelectric detection means

Abstract

A coating removal apparatus removes a coating from a surface. The apparatus has a movable scanning head and scanning optics. The scanning head is movable in one dimension, and the scanning optics adjust in two dimensions to compensate for movement of the scanning head to implement long range scanning with a uniform scanning pattern. Further, a surface roughness is determined by measuring specular and scattered reflections at various angles. For composite surfaces, the apparatus utilizes UV laser radiation and a controlled atmosphere to remove coating and alter the chemical characteristics at the surface.

Claims

1. A laser-based system to measure a surface roughness, the system comprising:

a. a laser source to provide a laser light having a light illumination path, wherein the laser source is aligned to direct the laser light onto a position on the surface at an angle of incidence;

b. a plurality of photosensitive detectors each configured to receive light reflected from the surface as a result of the laser light impinging the position on the surface, wherein the reflected light comprises a light reflection path separate from the light illumination path, and to measure a magnitude of the reflected light received, wherein a first photosensitive detector is positioned at a primary angle of reflection and is configured to measure a primary specular reflected light, and each of a remaining number of photosensitive detectors is positioned at a non-primary angle of reflection and is configured to measure non-primary scattered reflected light; and

c. a comparator coupled to each of the plurality of photosensitive detectors and configured to calculate a surface roughness of the surface according to the magnitude of reflected light measured at each of the plurality of photosensitive detectors.

2. The system of claim 1 wherein the angle of incidence is equal to the primary angle of reflection.

3. A method of measuring a surface roughness, the method comprising:

a. providing a laser light having a light illumination path;

b. directing the laser light onto a position on the surface at an angle of incidence;

c. positioning a plurality of photosensitive detectors for detecting reflected light, the reflected light comprising a light reflection path separate from the light illumination path, wherein a first photosensitive detector is positioned at a primary angle of reflection to receive specular reflected light from the surface as a result of the laser light impinging the position on the surface, and each of a remaining number of photosensitive detectors is positioned at a non-primary angle of reflection to receive non-primary scattered reflected light;

d. measuring a magnitude of reflected light at each of the plurality of photosensitive detectors; and

e. calculating a surface roughness of the surface according to the magnitude of reflected light measured at each of the plurality of photosensitive detectors.

4. The method of claim 3 wherein the angle of incidence is equal to the primary angle of reflection.