Sensors for electrical connectors

• US 9,372,213 B2
• Filed: 02/14/2013
• Issued: 06/21/2016
• Est. Priority Date: 02/15/2012
• Status: Active Grant

• Current Assignee: Auguste Research Group, LLC
• Original Assignee: Alpha and Omega Incorporated
• Inventors: Auguste, Donna Marie, Hayes, David Edward, Dimmler, Klaus J., Devilbiss, Alan D.
• Primary Examiner(s): Hollington, Jermele M
• Assistant Examiner(s): Rajaputra, Suresh K
• Application Number:
  US13/767,659
• Publication Number:
  US 20140225603A1
• Time in Patent Office: 1,223 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: G01R 19/2513 Arrangements for monitoring electric power systems, e.g. power lines or loads; Logging
• CPC Class Codes: G01R 21/00 Arrangements for measuring electric power or power factor G01R7/12 takes precedence
• CPC Class Codes: G01R 21/08 by using galvanomagnetic-effect devices, e.g. Hall-effect devices
• CPC Class Codes: G01R 21/133 by using digital technique
• CPC Class Codes: H05K 1/16 incorporating printed electric components, e.g. printed resistor, capacitor, inductor

Abstract

In some implementations, a sensing apparatus for an appliance connector, set forth by way of example and not limitation, includes at least one substrate including one or more openings operative to receive a corresponding number of prongs of the appliance connector. At least one sensor is coupled to the substrate and is operative to sense at least one characteristic of an environment. A transmitter is coupled to the substrate and is operative to transmit one or more signals derived from the at least one sensed characteristic, where the transmitted signals are capable of being received by a receiving device. A power circuit is coupled to the substrate and is operative to provide power to the at least one sensor and to the transmitter, where the power circuit can receive electric current from at least one of the prongs of the appliance connector to drive the transmitter and the sensor.

Claims

1. A sensing apparatus for an appliance connector, the sensing apparatus comprising:

at least one substrate including one or more openings operative to receive a corresponding number of prongs of the appliance connector;

at least one sensor coupled to the substrate and operative to sense at least one characteristic of an environment;

a transmitter coupled to the substrate and operative to transmit one or more signals derived from the at least one sensed characteristic, wherein the transmitted signals are capable of being received by a receiving device; and

a power circuit coupled to the substrate and operative to provide power to the at least one sensor and to the transmitter, wherein the power circuit is capacitively coupled to at least one of the prongs of the appliance connector or coupled to wirelessly receive power transmitted from a remote source to drive the transmitter and the at least one sensor.

2. The sensing apparatus of claim 1 further comprising a gasket housing separate from and physically engaged with a housing of the appliance connector, wherein the gasket housing houses the transmitter and the power circuit, and wherein the gasket housing includes a plurality of housing openings operative to receive a plurality of prongs of the appliance connector.

3. The sensing apparatus of claim 1 wherein the at least one substrate is included within a housing of the appliance connector, and wherein the transmitter and power circuit are housed within the housing of the appliance connector.

4. The sensing apparatus of claim 1 wherein the at least one sensor senses at least one characteristic of the electric current flowing through the at least one prong, and wherein the one or more transmitted signals include information indicative of a power consumption of the appliance.

5. The sensing apparatus of claim 1 wherein the sensor measures an intensity of a magnetic field generated by the electric current passing through the at least one prong of the appliance connector.

6. The sensing apparatus of claim 2 wherein the gasket housing is operative to be engaged with the plurality of prongs of the appliance connector while the appliance connector is connected to an electrical outlet, and wherein the power circuit generates DC power from the electric current flowing through the at least one prong, the DC power provided to drive at least the sensor and the transmitter.

7. The sensing apparatus of claim 1 wherein the one or more transmitted signals include information indicative of a power consumption of the appliance, and wherein the one or more signals are transmitted periodically to the receiving device that includes a remote server.

8. The sensing apparatus of claim 1 further comprising at least one processor coupled to the at least one sensor and to the transmitter, and wherein the transmitter transmits the one or more signals via wireless communication.

9. The sensing apparatus of claim 1 wherein a housing houses the power circuit, and further comprising a removable module physically distinct from the housing and operative to be connected to the housing by one or more connectors provided on the housing, wherein the module includes at least one of:

the at least one sensor, memory for storing sensor data, and memory for storing programming instructions for the gasket.

10. The sensing apparatus of claim 1 wherein a housing houses the power circuit, the at least one sensor, and the transmitter, wherein the at least one sensor and the power circuit are integrated on the substrate that is a single flex circuit board provided between a top cover of the housing and a bottom cover of the housing, and wherein the sensing apparatus further comprises at least one ferrite ring that is coupled to the flex board.

11. The sensing apparatus of claim 1 further comprising at least one ring of material provided around at least one of the plurality of openings, wherein the ring of material has a magnetic permeability operative to concentrate a magnetic field generated by electric current flowing through the at least one prong, and

wherein the at least one sensor includes a Hall effect sensor, wherein the at least one sensor is operative to measure an intensity of the generated magnetic field and convert the measured intensity to the electrical signal representative of the intensity.

12. The sensing apparatus of claim 1 further comprising memory storing instructions governing operation of the sensing apparatus, and a standardized interface connector coupled to the memory, the standardized interface connector operative to be connected to an electronic device that is operative to provide configuration and programming of the instructions.

13. The sensing apparatus of claim 1 wherein the at least one sensor is a plurality of sensors, and wherein the plurality of sensors include sensors of a plurality of different types, each type for sensing a different characteristic of the environment.

14. The sensing apparatus of claim 1 wherein the power circuit includes a surge protection circuit operative to protect at least the power circuit from power surges and spikes in the electric current, wherein the surge protection circuit includes a power rectifier.

15. The sensing apparatus of claim 1 further comprising a location circuit operative to receive location signals and provide location information indicative of a physical location of the sensing apparatus, the location information to be output by the transmitter.

16. A system comprising:

a sensing apparatus coupled to an appliance connector of an appliance, the appliance connector being coupled to a power supply, wherein the sensing apparatus includes;

at least one substrate including one or more openings operative to receive a corresponding number of prongs of the appliance connector;

at least one sensor coupled to the substrate and operative to sense at least one characteristic of an environment;

a transmitter coupled to the substrate and operative to transmit one or more signals derived from the at least one sensed characteristic; and

a power circuit coupled to the substrate and operative to provide power to the at least one sensor and to the transmitter, wherein the power circuit is capacitively coupled to at least one of the prongs of the appliance connector or coupled to wirelessly receive power transmitted from a remote source to drive the transmitter and the at least one sensor; and

a receiving device located remotely from the sensing apparatus and operative to receive the one or more signals from the transmitter, wherein the receiving device is operative to provide the one or more signals for use as data describing the at least one sensed environmental characteristic.

17. A method for sensing using a sensing apparatus, comprising:

sensing at least one characteristic of an environment using at least one sensor provided in a housing and coupled to a power connector of an appliance;

transmitting one or more signals using a transmitter included in a housing, wherein the one or more signals are derived from the at least one sensed characteristic, and wherein the transmitted signals are received by a receiving device; and

using power circuitry included in the housing, wherein the power circuitry is capacitively coupled to at least one of the prongs or coupled to wirelessly receive power transmitted from a remote source to drive the transmitter and the at least one sensor.

18. The method of claim 17 wherein the sensing at least one characteristic includes sensing at least one characteristic of electric current flowing through at least one of a plurality of prongs of the power connector, and wherein the one or more transmitted signals include information indicative of a power consumption of the appliance.

19. The method of claim 18 further comprising providing at least one ring of material around at least one prong to concentrate a magnetic field generated by electric current passing through the at least one prong, and wherein the sensing includes measuring an intensity of the magnetic field.