Electrosurgical instrument

• US 9,375,253 B2
• Filed: 03/14/2013
• Issued: 06/28/2016
• Est. Priority Date: 03/14/2013
• Status: Active Grant

• Current Assignee: Megadyne Medical Products Incorporated (Johnson & Johnson)
• Original Assignee: Megadyne Medical Products Incorporated (Johnson & Johnson)
• Inventors: Greep, Darcy W., Borgmeier, Paul R., Frampton, Chad S.
• Primary Examiner(s): GILBERT, ANDREW M
• Application Number:
  US13/831,502
• Publication Number:
  US 20140276763A1
• Time in Patent Office: 1,202 Days
• US Class Current: 1/1
• CPC Class Codes: A61B 18/1402 Probes for open surgery
• CPC Class Codes: A61B 2018/00321 Head or parts thereof
• CPC Class Codes: A61B 2018/0091 Handpieces of the surgical instrument or device
• CPC Class Codes: A61B 2018/1412 Blade
• CPC Class Codes: A61B 2218/008 for smoke evacuation
• CPC Class Codes: A61C 1/00 Dental machines for boring or cutting ; General features of dental machines or apparatus, e.g. hand-piece design
• CPC Class Codes: A61C 1/052 Ducts for supplying driving or cooling fluid, e.g. air, water
• CPC Class Codes: A61C 1/14 Tool-holders , i.e. operating tool holders, e.g. burr holders
• CPC Class Codes: B25F 1/04 wherein the elements are brought into working positions by a pivoting or sliding movement

Abstract

An electrosurgical instrument that reduces the amount of fatigue experienced by a physician performing electrosurgery includes a hand piece with a utility conduit connected to the hand piece. The utility conduit can include an electrical cable and a smoke/fluid evacuation hose. The location at which the utility conduit exits the hand piece is selectively adjustable to reduce the resistance to the movement of the electrosurgical instrument created by the weight of the utility conduit. An electrosurgical instrument may also include an extendable shaft that allows for selective adjustment of the reach of the operational capabilities of the instrument.

Claims

1. A hand-held instrument comprising:

a hand piece configured to be held by a user, the hand piece having a proximal end and a distal end;

an extendable shaft movably associated with and disposed at least partially within the hand piece, the extendable shaft having a proximal end and a distal end and being selectively movable relative to the hand piece between a retracted position and an extended position, the proximal end of the extendable shaft being movably disposed within the hand piece such that the proximal end of the extendable shaft is positioned closer to the distal end of the hand piece when the extendable shaft is in the extended position than when the extendable shaft is in the retracted position;

a nozzle disposed at the distal end of the extendable shaft, the nozzle being adapted to have smoke, gas, or fluid drawn therethrough; and

a utility conduit connected to the distal end of the extendable shaft, the utility conduit comprising a power cable for transmitting electrical energy to the hand piece and an evacuation hose in fluid communication with the nozzle, the evacuation hose being configured to convey away the smoke, gas, or fluid drawn into the nozzle, wherein the utility conduit moves with the extendable shaft and relative to the hand piece when the extendable shaft moves between the retracted position and the extended position.

2. The hand-held instrument of claim 1, wherein, when the extendable shaft is in the retracted position, the connection between the utility conduit and the distal end of the extendable shaft is disposed at a first position relative to the distal end of the hand piece, and wherein, when the extendable shaft is in the extended position, the connection between the utility conduit and the distal end of the extendable shaft is disposed at a second position relative to the distal end of the hand piece, the second position being located more distal relative to the distal end of the hand piece than the first position.

3. The hand-held instrument of claim 1, wherein the utility conduit is configured to exit the hand piece at an exit location disposed between the proximal end and distal end of the hand piece.

4. The hand-held instrument of claim 3, wherein the exit location of the utility conduit is selectively adjustable between the proximal end and distal end of the hand piece.

5. The hand-held instrument of claim 4, wherein the utility conduit creates a torque on the hand piece, and wherein the torque decreases from a maximum level when the utility conduit exits the hand piece adjacent to the proximal end to a minimum level when the utility conduit exits the hand piece at about the midway point between the proximal and distal ends of the hand piece.

6. The hand-held instrument of claim 1, wherein the extendable shaft is securable in the retracted position, the extended position, and one or more intermediate positions.

7. The hand-held instrument of claim 6, wherein the extendable shaft comprises a plurality of recesses and the hand piece comprises one or more protrusions, wherein the plurality of recesses and the one or more protrusions cooperate to secure the extendable shaft in the retracted position, the extended position, and the one or more intermediate positions, wherein the plurality of recesses are disposed in the extendable shaft such that the plurality of recesses move with the extendable shaft and relative to the one or more protrusions.

8. The hand-held instrument of claim 1, wherein the hand piece comprises a slot extending from the proximal end toward the distal end thereof, wherein the slot enables the utility conduit to pass therethrough to exit the hand piece.

9. The hand-held instrument of claim 8, wherein the extendable shaft comprises a slot extending from the proximal end toward the distal end of the extendable shaft, wherein the slot in the extendable shaft enables the utility conduit to pass therethrough to exit the extendable shaft between the proximal end and the distal end of the extendable shaft.

10. The hand-held instrument of claim 9, wherein the slot in the hand piece and the slot in the extendable shaft each comprise one or more cutouts that may be selectively aligned with one another to define one or more discrete exit locations between the proximal end and distal end of the hand piece.

11. A hand-held instrument comprising:

a hand piece having a proximal end, a distal end, and a slot extending from the proximal end toward the distal end;

an extendable shaft that is selectively movable relative to the hand piece between a fully retracted position and a fully extended position, the extendable shaft having a proximal end, a distal end, and a slot extending from the proximal end toward the distal end, the slot in the extendable shaft being generally aligned with the slot in the hand piece when the extendable shaft is in the fully retracted position;

a nozzle disposed at the distal end of the extendable shaft, the nozzle being adapted to have smoke, gas, or fluid drawn therethrough; and

a utility conduit connected to the distal end of the extendable shaft, the utility conduit comprising a power cable for transmitting electrical energy to the hand piece and an evacuation hose in fluid communication with the nozzle, the evacuation hose being configured to convey away the smoke, gas, or fluid drawn into the nozzle, the utility conduit being configured to move with the extendable shaft and relative to the hand piece when the extendable shaft is moved between the fully retracted position and the fully extended position, wherein, when the extendable shaft is in the retracted position, the connection between the utility conduit and the distal end of the extendable shaft is disposed at a first position relative to the distal end of the hand piece, and wherein, when the extendable shaft is in the extended position, the connection between the utility conduit and the distal end of the extendable shaft is disposed at a second position relative to the distal end of the hand piece, the second position being located more distal relative to the distal end of the hand piece than the first position, wherein the alignment of the slot in the extendable shaft and the slot in the hand piece enables the utility conduit to pass through the slot in the extendable shaft and the slot in the hand piece to exit the hand piece at an exit location between the proximal end and the distal end of the hand piece.

12. The hand-held instrument of claim 11, wherein the utility conduit is configured to exit the hand piece at an exit location between the proximal end and the distal end of the hand piece.

13. The hand-held instrument of claim 12, wherein the exit location of the utility conduit is selectively adjustable along a length of the hand piece between the proximal end and the distal end of the hand piece.

14. The hand-held instrument of claim 13, wherein:

the utility conduit creates a torque on the hand piece; and

the torque decreases from a maximum level when the utility conduit exits the hand piece adjacent to the proximal end to a minimum level when the utility conduit exits the hand piece at about the midway point between the proximal and distal ends of the hand piece.

15. The hand-held instrument of claim 14, wherein the maximum level of torque is between about 5 oz. in. and about 7 oz. in. and the minimum level of torque is about 0 oz. in.

16. The hand-held instrument of claim 11, wherein the utility conduit is configured to pass through only the slot in the hand piece to exit the hand piece at an exit location between the proximal end and the distal end of the hand piece when the extendable shaft is in the fully extended position.

17. The hand-held instrument of claim 11, wherein the extendable shaft is selectively movable relative to the hand piece to one or more intermediate positions between the fully retracted position and the fully extended position.

18. The hand-held instrument of claim 11, wherein the hand-held instrument is selected from the group consisting of a medical instrument, a dental instrument, a soldering tool, a wood burning tool, a drill, and an adhesive applicator.

19. A hand-held instrument comprising:

a hand piece configured to be held by a user, the hand piece having a proximal end, a distal end, and a slot extending from the proximal end toward the distal end;

an extendable shaft movably received at least partially within the hand piece, the extendable shaft being selectively movable relative to the hand piece between a retracted position and an extended position, the extendable shaft having a proximal end, a distal end, and a slot extending from the proximal end toward the distal end, the proximal end of the extendable shaft being movably disposed within the hand piece such that the proximal end of the extendable shaft is positioned closer to the distal end of the hand piece when the extendable shaft is in the extended position than when the extendable shaft is in the retracted position;

a nozzle disposed at the distal end of the extendable shaft, the nozzle having an opening therein through which smoke or fluid may be drawn, wherein the nozzle moves with the extendable shaft when the extendable shaft moves between the retracted position and the extended position; and

a utility conduit connected to the distal end of the extendable shaft, the utility conduit comprising a power cable for transmitting electrical energy to the hand piece and an evacuation hose in fluid communication with the nozzle, the evacuation hose being configured to convey away the smoke or fluid drawn into the nozzle, wherein the utility conduit moves with the extendable shaft and relative to the hand piece when the extendable shaft moves between the retracted position and the extended position, wherein;

when the extendable shaft is in the retracted position, the connection between the utility conduit and the distal end of the extendable shaft is disposed at a first position relative to the distal end of the hand piece,

when the extendable shaft is in the extended position, the connection between the utility conduit and the distal end of the extendable shaft is disposed at a second position relative to the distal end of the hand piece, the second position being located more distal relative to the distal end of the hand piece than the first position,

when the extendable shaft is in the extended position, the utility conduit is configured pass through the slot in the hand piece to exit the hand piece at an exit location between the proximal end and the distal end of the hand piece, and

when the extendable shaft is in the retracted position, the utility conduit is configured pass through both the slot in the extendable shaft and the slot in the hand piece to exit the hand piece at an exit location between the proximal end and the distal end of the hand piece.

20. The hand-held instrument of claim 19, wherein the extendable shaft comprises a track in an outer surface thereof and the hand piece comprises a rail disposed on an interior surface thereof, wherein the track and the rail cooperate to substantially prevent relative rotational movement between the extendable shaft and the hand piece.

21. The hand-held instrument of claim 19, further comprising a light disposed adjacent the end of the extendable shaft.

22. The hand-held instrument of claim 19, wherein the hand piece comprises one or more input devices configured to selectively control an operation of the hand-held instrument.

23. The hand-held instrument of claim 22, further comprising an electrical ribbon, the electrical ribbon having a first end connected the one or more input devices and a second end connected to the distal end of the extendable shaft.

24. The hand-held instrument of claim 23, wherein the electrical ribbon is folded over itself such that a first portion of the electrical ribbon extends proximally from the one or more input devices toward the proximal end of the hand piece, and a second portion of the electrical ribbon extends distally towards the distal end of the extendable shaft and inside the extendable shaft.