Systems and methods for providing low-noise positive airway pressure

• US 9,375,543 B2
• Filed: 03/17/2014
• Issued: 06/28/2016
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Human Design Medical, LLC (Shanghai Fosun Pharmaceutical (Group) Co., Ltd.)
• Original Assignee: Human Design Medical, LLC (Shanghai Fosun Pharmaceutical (Group) Co., Ltd.)
• Inventors: Librett, Kevin Scott, Leinsing, Karl R
• Primary Examiner(s): Phillips, Forrest M
• Application Number:
  US14/216,902
• Publication Number:
  US 20140299406A1
• Time in Patent Office: 834 Days
• Field of Search: 181/224
• US Class Current: 1/1
• CPC Class Codes: A61M 16/0063 Compressors
• CPC Class Codes: A61M 16/0066 Blowers or centrifugal pumps
• CPC Class Codes: A61M 16/0069 the speed thereof being controlled by respiratory parameters, e.g. by inhalation
• CPC Class Codes: A61M 16/0078 Breathing bags
• CPC Class Codes: A61M 16/0816 Joints or connectors
• CPC Class Codes: A61M 16/0858 Pressure sampling ports
• CPC Class Codes: A61M 16/0875 Connecting tubes
• CPC Class Codes: A61M 16/107 in the inspiratory path
• CPC Class Codes: A61M 2016/0027 pressure meter
• CPC Class Codes: A61M 2205/3355 Controlling downstream pump pressure
• CPC Class Codes: A61M 2205/42 Reducing noise
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/502 User interfaces, e.g. screens or keyboards
• CPC Class Codes: A61M 2205/505 Touch-screens; Virtual keyboard or keypads; Virtual buttons; Soft keys; Mouse touches
• CPC Class Codes: A61M 2205/75 with filters
• CPC Class Codes: A61M 2205/8206 battery-operated
• CPC Class Codes: A61M 2207/00 Methods of manufacture, assembly or production
• CPC Class Codes: F04D 29/663 Sound attenuation
• CPC Class Codes: F04D 29/664 by means of sound absorbing material
• CPC Class Codes: F04D 29/665 by means of resonance chambers or interference

Abstract

The systems and methods described herein include a low-noise apparatus for providing positive air pressure to a patient. The systems may include a housing with an inlet port, a vibrationally isolated blower unit positioned in an acoustic chamber, and an outlet port for delivery of the pressurized air from the blower unit. The acoustic chamber may include noise attenuators, such as walls, which adjust airflow so as to reduce the overall noise output of the system.

Claims

1. A noise attenuating system for use with ventilation or other systems providing a flow of gas comprising:

an expansion chamber having a volume;

an intake tube having an inlet and outlet port separated by a length, wherein a portion of the inlet port extends outside of the expansion chamber;

a noise attenuator having a bottom and protruding sidewall forming a cavity, wherein the noise attenuator is positioned over the inlet portion of the intake tube such that a portion of the intake tube extends into the cavity portion of the noise attenuator; and

a first acoustic deflector positioned near the outlet port of the intake tube, wherein a surface of the acoustic deflector facing the outlet port of the intake tube being positioned so as to form an acute angle between the surface of the acoustic deflector and a proximate sidewall of the expansion chamber from which the intake tube extends, wherein noise is deflected away from the outlet port of the intake tube.

2. The system of claim 1, wherein the intake tube length ranges from 0.25 inches to 3.5 inches.

3. The system of claim 1, further comprising a plurality of additional acoustic deflectors disposed within the cavity portion of the noise attenuator.

4. The system of claim 3, wherein at least one the additional acoustic deflectors extends from the sidewall and is aligned substantially parallel to the bottom of the noise attenuator.

5. The system claim 3, wherein the first acoustic deflector extends from the sidewall and is angled into the cavity of the noise attenuator.

6. The system of claim 1, further comprises a noise dissipating element disposed within the cavity portion of the noise attenuator.

7. The system of claim 6, wherein the noise dissipating element is a porous material.

8. The system of claim 3, wherein a portion of at least one acoustic deflector is covered by a noise dissipating material.

9. The system of claim 1, wherein the expansion chamber further comprises an acoustic deflector positioned near the outlet portion of the intake tube.

10. The system of claim 9, wherein the acoustic deflector is angled with respect to a plane defining the outlet portion of the intake tube.

11. The system of claim 10, wherein a back-side of at least one acoustic deflector is positioned to deflect noise emanating from a region within the expansion chamber having the greatest noise intensity, wherein the noise is deflected away from the outlet port of the intake tube.

15. The system of claim 1, wherein the volume of the expansion chamber is less than 200 milliliters.

12. A noise attenuating system for use with ventilation or other systems providing a flow of gas comprising:

an expansion chamber having a volume;

an intake tube having an inlet and outlet portion separated by a length, wherein a portion of the inlet port extends outside of the expansion chamber; and

a first acoustic deflector positioned near the outlet port of the intake tube extending from a proximate sidewall of the expansion chamber, wherein the first acoustic deflector is positioned near the outlet port of the intake tube, wherein a surface of the first acoustic deflector is facing the outlet port of the intake surface being positioned so as to have an acute angle between the surface and the proximate sidewall of the expansion chamber from which the acoustic deflector extends, wherein noise is deflected away from the outlet port of the intake tube.

13. The system of claim 12, wherein the expansion chamber is an acoustic chamber.

14. The system of claim 12, wherein the volume of the expansion chamber is less than 300 milliliters.

16. The system of claim 12, further comprising a second intake tube extending from the expansion chamber into a second acoustic chamber.

17. The system of claim 12, wherein the intake tube length ranges from 0.25 inches to 3.5 inches.

18. The system of claim 12, further comprising a noise attenuator comprising a bottom and protruding sidewall that define a cavity, wherein the noise attenuator is positioned over the inlet port of the intake tube such that a portion of the intake tube extends into the cavity of the noise attenuator.

19. The system of claim 18, further comprising a plurality of additional acoustic deflectors disposed within the cavity of the noise attenuator.

20. The system of claim 19, wherein at least one additional deflector extends from the sidewall and is aligned substantially parallel to the bottom of the noise attenuator.

21. The system claim 19, wherein at least one additional deflector extends from the sidewall and is angled into the cavity of the noise attenuator.

22. The system of claim 18, further comprises a noise dissipating element disposed within the cavity portion of the noise attenuator.

23. The system of claim 22, wherein the noise dissipating element is a porous material.

24. The system of claim 19, wherein a portion of at least one acoustic deflector is covered by a noise dissipating material.

25. A positive air pressure apparatus, comprising:

a housing;

an intake chamber positioned within the housing, the intake chamber having an intake vent positioned on an interior wall of the housing and an attenuator, wherein the attenuator is positioned within the intake chamber;

an acoustic chamber positioned within the housing and separated from the intake chamber by a chamber wall;

an inlet port coupling the intake chamber and acoustic chamber through the chamber wall;

a blower unit positioned in the acoustic chamber; and

wherein the acoustic chamber further comprises a first acoustic deflector positioned near an outlet port of the intake tube extending from a proximate sidewall of the acoustic chamber, wherein the first acoustic deflector is positioned near the outlet port of the intake tube, wherein a surface of the first acoustic deflector facing the outlet port of the intake tube is positioned thereby forming an acute angle between the surface of the first deflector and the proximate sidewall of the acoustic chamber.

26. A positive air pressure apparatus, comprising:

a housing, wherein the housing defines a first and a second acoustic chamber, the first acoustic chamber having a first inlet port, and the second acoustic chamber having a second inlet port, wherein the first inlet port extends through an exterior wall of the housing and the second inlet port extends from the first acoustic chamber into the second acoustic chamber;

an attenuator positioned in the first acoustic chamber;

a blower unit positioned within the second acoustic chamber; and

wherein the acoustic chamber further comprises a first acoustic deflector positioned near an outlet port of the intake tube extending from a proximate sidewall of the expansion chamber, wherein the first acoustic deflector is positioned near the outlet port of the intake tube, wherein a surface of the first acoustic deflector is facing the outlet port of the intake tube being positioned so as to form an acute angle between the surface and the proximate sidewall of the acoustic chamber, wherein noise is deflected away from the outlet port of the intake tube.