Urea fertilizer containing central volatilization inhibitor particles to reduce release of ammonia and processes for making same

• US 9,376,350 B2
• Filed: 05/09/2014
• Issued: 06/28/2016
• Est. Priority Date: 03/25/2010
• Status: Active Grant

• Current Assignee: Pursell Agri-Tech, LLC
• Original Assignee: NFT INDUSTRIES, LLC
• Inventors: Pursell, Taylor, Shirley, Arthur R. Jr., Cochran, Keith D., Miller, Joseph M., Holt, Timothy G., Peeden, Gregory S.
• Primary Examiner(s): Smith, Jennifer A
• Application Number:
  US14/274,350
• Publication Number:
  US 20140245802A1
• Time in Patent Office: 781 Days
• US Class Current: 1/1
• CPC Class Codes: B01J 2/003 followed by coating of the granules to prevent the granules sticking together B01J2/30
• CPC Class Codes: B01J 2/30 using agents to prevent the granules sticking together; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
• CPC Class Codes: C05B 1/00 Superphosphates, i.e. fertilisers produced by reacting rock or bone phosphates with sulfuric or phosphoric acid in such amounts and concentrations as to yield solid products directly
• CPC Class Codes: C05C 9/00 Fertilisers containing urea or urea compounds
• CPC Class Codes: C05C 9/005 Post-treatment
• CPC Class Codes: C05D 9/02 containing trace elements
• CPC Class Codes: C05G 3/90 for affecting the nitrification of ammonium compounds or urea in the soil
• CPC Class Codes: C05G 5/30 Layered or coated, e.g. dust-preventing coatings

Abstract

A urea fertilizer having reduced ammonia volatilization upon application to soil including a central particle having an outer surface and comprising ammonia volatilization inhibiting compounds containing one or more of boron and iodine, and a coating of urea on the outer surface of the central particle, and further a process of making the fertilizer including the steps of: granulating ammonia volatilization inhibiting compounds containing one or more of boron and iodine, with a binder to produce volatilization inhibitor particles; screening the inhibitor particles to a preselected particle size; spraying melted urea onto the surface of the inhibitor particles to produce a coating on the inhibitor particles; granulating the coated inhibitor particles with sprayed melted urea to produce granules of urea coated central volatilization particles; and cooling the granules.

Claims

1. A process of making a urea fertilizer having reduced ammonia volatilization upon application to soil, comprising the following steps:

granulating ammonia volatilization inhibiting compounds containing one or more of boron and iodine, with a binder to produce volatilization inhibitor particles, wherein the ammonia volatilization inhibiting compounds are selected from the group consisting of disinfectants, cationic surfactants, weak acids and sulfonamides;

screening the inhibitor particles to a preselected particle size;

spraying melted urea onto the surface of the inhibitor particles to produce a coating on the inhibitor particles;

granulating the coated inhibitor particles with sprayed melted urea to produce granules of urea coated central volatilization particles; and

cooling the granules.

2. The process of claim 1, wherein the ammonia volatilization inhibiting compound is boric acid, present in an amount of 0.01 to 1.0% by wt.

3. The process of claim 1, wherein the ammonia volatilization inhibiting compound is potassium iodide, present in an amount of 0.01 to 5% by wt.

4. The process of claim 1, further including the following steps:

after cooling the granules, spraying melted urea on the surface of the granules to produce a second coating on the central volatilization inhibitor particles;

granulating the second coated central volatilization inhibitor particles with sprayed melted urea to produce twice coated urea granules containing central volatilization inhibitor particles; and

cooling the twice coated granules.

5. The method of claim 1, wherein the binder is selected from the group consisting of corn syrup, sugars, starches, lignosulfonates, polyvinyl acetate, and methyl cellulose.

6. The method of claim 1, wherein the amount of binder ranges from 0.3 to 0.9% by wt.

7. The method of claim 1, wherein the ammonia volatilization inhibiting compound is an agent that inhibits urease producing microbes, said agent being selected from the group consisting of sodium iodide, potassium iodate and sodium iodate.

8. The method of claim 1, wherein the ammonia volatilization inhibiting compound is an anti-microbial agent selected from the group consisting of sodium hypochlorite, potassium hypochlorite, peracetic acid, potassium persulfate, sodium perborate, sodium percarbonate, and urea perhydrate.

9. The method of claim 1, wherein the ammonia volatilization inhibiting compound is an anti-microbial agent selected from the group consisting of benzalkonium chloride, cetyl trimethylammonium bromide or cetyl trimethylammonium chloride, didecyldimethylammonium chloride, cetylpyridinium chloride, benzethonium chloride, chlorhexidine, glucoprotamine and octenidine dihydrochloride.

10. The method of claim 1, wherein the ammonia volatilization inhibiting compound is an anti-microbial agent selected from the group consisting of sorbic acid, benzoic acid, lactic acid and salicylic acid.

11. The method of claim 1, wherein the ammonia volatilization inhibiting compound is an anti-microbial agent selected from the group consisting of sulfaisodimidine, sulfanilamides, sulfadiazine, sulfamethoxazole, sulfadimethoxine and sulfamethoxypyridazine.

12. A method of reducing volatilization of ammonia from urea fertilizer upon application of the fertilizer to soil comprising:

applying a urea fertilizer to soil wherein the fertilizer comprises a central particle having an outer surface and including ammonia volatilization inhibiting compounds containing one or more of boron and iodine that have been granulated with a binder, and a coating of urea on the outer surface of the central particle, wherein the ammonia volatilization inhibiting compounds are selected from the group consisting of disinfectants, cationic surfactants, weak acids and sulfonamides.

13. The method of claim 12, wherein the ammonia volatilization inhibiting compound is boric acid, present in an amount of 0.01 to 1.0% by wt.

14. The method of claim 12, wherein the ammonia volatilization inhibiting compound is potassium iodide, present in an amount of 0.01 to 5% by wt.

15. The method of claim 12, wherein the binder is selected from the group consisting of corn syrup, sugars, starches, lignosulfonates, polyvinyl acetate, and methyl cellulose.

16. The method of claim 12, wherein the ammonia volatilization inhibiting compound is an agent that inhibits urease producing microbes, said agent being selected from the group consisting of sodium iodide, potassium iodate and sodium iodate.

17. The method of claim 12, wherein the ammonia volatilization inhibiting compound is an anti-microbial agent selected from the group consisting of sodium hypochlorite, potassium hypochlorite, peracetic acid, potassium persulfate, sodium perborate, sodium percarbonate, and urea perhydrate.

18. The method of claim 12, wherein the ammonia volatilization inhibiting compound is an anti-microbial agent selected from the group consisting of benzalkonium chloride, cetyl trimethylammonium bromide or cetyl trimethylammonium chloride, didecyldimethylammonium chloride, cetylpyridinium chloride, benzethonium chloride, chlorhexidine, glucoprotamine and octenidine dihydrochloride.

19. The method of claim 12, wherein the ammonia volatilization inhibiting compound is an anti-microbial agent selected from the group consisting of sorbic acid, benzoic acid, lactic acid and salicylic acid.

20. The method of claim 12, wherein the ammonia volatilization inhibiting compound is an anti-microbial agent selected from the group consisting of sulfaisodimidine, sulfanilamides, sulfadiazine, sulfamethoxazole, sulfadimethoxine and sulfamethoxypyridazine.