Input surge protection circuit and method for an LED load

• US 9,379,533 B1
• Filed: 11/24/2014
• Issued: 06/28/2016
• Est. Priority Date: 08/22/2014
• Status: Expired due to Fees

• Current Assignee: Universal Lighting Technologies Incorporated (Panasonic Holdings Corporation)
• Original Assignee: Universal Lighting Technologies Incorporated (Panasonic Holdings Corporation)
• Inventors: Dayal, Rohan, Xiong, Wei
• Primary Examiner(s): Owens, Douglas W
• Assistant Examiner(s): Kaiser, Syed M
• Application Number:
  US14/552,037
• Time in Patent Office: 582 Days
• Field of Search: 315/291, 315/186, 315/246, 315/160, 315/175, 361/56, 361/111, 361/118
• US Class Current: 1/1
• CPC Class Codes: H02H 3/08 responsive to excess current responsive to abnormal temperature caused by excess current H02H5/04
• CPC Class Codes: H02H 9/041 using a short-circuiting device
• CPC Class Codes: H05B 45/37 Converter circuits
• CPC Class Codes: H05B 47/20 Responsive to malfunctions or to light source life; for protection
• CPC Class Codes: H05K 9/00 Screening of apparatus or components against electric or magnetic fields devices for absorbing radiation from an antenna H01Q17/00
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A light fixture includes a surge protection circuit for a non-isolated DC-DC converter. The converter is coupled to a circuit ground and further provides output power to a light source chassis configured to house a light source. The chassis is coupled to earth ground. The surge protection circuit includes a voltage triggering device having a breakdown voltage value and coupled to either the circuit ground or an output of the converter. A first capacitor is coupled in series between the voltage triggering device and the earth ground, and a second capacitor is coupled in parallel with the voltage triggering device. The first capacitor is configured with a sufficiently large capacitance wherein a voltage across the first capacitor, and likewise a voltage between the chassis and the earth ground, is effectively clamped to a light source threshold value during a surge condition.

Claims

1. A light fixture comprising:

a non-isolated DC-DC power converter having an input connected to circuit ground of a DC power source and further configured to provide an output to drive a light source;

a chassis configured to house the light source and to be coupled to earth ground; and

a surge protection circuit comprising

a series circuit of a first capacitor and a voltage triggering device having a breakdown voltage value,

a second capacitor coupled in parallel with the voltage triggering device,

the surge protection circuit is coupled on one end to earth ground and is configured to clamp a voltage between the light source and the earth ground to a light source threshold value associated with a capacitance value of the first capacitor during a surge condition;

the surge protection circuit is coupled on a second end to the output of the DC-DC converter, and

wherein a capacitance value of the second capacitor is selected based upon an impedance value of the voltage triggering device during normal operation to prevent false triggering of the voltage triggering device.

2. The light fixture of claim 1, wherein respective first ends of the voltage triggering device and the second capacitor are coupled to the output of the DC-DC converter.

3. The light fixture of claim 1, wherein the voltage triggering device comprises a spark gap.

4. A light fixture comprising:

a non-isolated DC-DC power converter having an input connected to circuit ground of a DC power source and further configured to provide an output to drive a light source;

a chassis configured to house the light source and to be coupled to earth ground; and

a surge protection circuit comprising

a series circuit of a first capacitor and a voltage triggering device having a breakdown voltage value,

the surge protection circuit is coupled on one end to earth ground and is configured to clamp a voltage between the light source and the earth ground to a light source threshold value associated with a capacitance value of the first capacitor during a surge condition,

a second capacitor coupled in parallel with the voltage triggering device,

the surge protection circuit is coupled on a second end to the circuit ground of the DC power source, and

wherein a capacitance value of the second capacitor is selected based upon an impedance value of the voltage triggering device during normal operation to prevent false triggering of the voltage triggering device.

5. The light fixture of claim 4, wherein respective first ends of the voltage triggering device and the second capacitor are coupled to the circuit ground of the DC power source.

6. The light fixture of claim 4, wherein the voltage triggering device comprises a spark gap.

12. The light fixture of claim 4, wherein the second surge protection circuit further comprises a second capacitor coupled in parallel with the voltage triggering device.

13. The light fixture of claim 12, wherein a capacitance value of the second capacitor is selected based upon an impedance value of the voltage triggering device during normal operation to prevent false triggering of the voltage triggering device.

7. A light fixture comprising:

a light source chassis configured to receive current for driving a light source disposed within said chassis, and further coupled to an earth ground;

a ballast circuit operable to provide current to the light source from an alternating current (AC) power source having first and second input connections, the ballast circuit comprising

a filtering circuit connected to the AC power source and comprising one or more inductive elements,

an input rectifier connected to the filtering circuit and configured to provide a direct current (DC) power source having a power rail and a ground at an output of the input rectifier, and

a power converter having an input and an output, wherein the input is configured to connect to the power rail and the ground of the DC power source;

a first surge protection circuit comprising a first clamping device coupled between the first and second input connections for the AC power source, and a second clamping device coupled between the first or second input connection and the earth ground;

a second surge protection circuit comprising a series circuit of a first capacitor and a voltage triggering device having a breakdown voltage value, the surge protection circuit coupled on one end to the earth ground and configured to clamp a voltage between the light source and the earth ground to a light source threshold value associated with a capacitance value of the first capacitor during a surge condition;

wherein a clamping voltage of the second clamping device is greater than the breakdown voltage value of the voltage triggering device; and

wherein during a surge condition associated with activation of the second clamping device and the voltage triggering device, the first capacitor of the second surge protection circuit is electrically connected in series with the one or more inductive elements of the filtering circuit.

8. The light fixture of claim 7, wherein the second surge protection circuit is coupled on a second end to the output of the DC-DC converter.

9. The light fixture of claim 8, the second surge protection circuit further comprising a second capacitor coupled in parallel with the voltage triggering device.

10. The light fixture of claim 8, wherein a capacitance value of the second capacitor is selected based upon an impedance value of the voltage triggering device during normal operation to prevent false triggering of the voltage triggering device.

11. The light fixture of claim 7, wherein the first surge protection circuit is coupled on a second end to the circuit ground of the DC power source.