Method and device to monitor the current of a battery-operated handheld power tool

• US 9,379,560 B2
• Filed: 06/20/2012
• Issued: 06/28/2016
• Est. Priority Date: 08/30/2011
• Status: Active Grant

• Current Assignee: Hilti Aktiengesellschaft (Hilti Martin Family Trust)
• Original Assignee: Hilti Aktiengesellschaft (Hilti Martin Family Trust)
• Inventors: Brandner, Michael, Mueller, Thomas, Ziegler, Bernd
• Primary Examiner(s): Tat, Binh
• Application Number:
  US14/241,752
• Publication Number:
  US 20140232352A1
• Time in Patent Office: 1,469 Days
• Field of Search: 320126-136
• US Class Current: 1/1
• CPC Class Codes: B25F 5/00 Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
• CPC Class Codes: G01R 19/0092 measuring current only all subgroups of G01R19/00 take precedence
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: H01M 10/42 Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells H01M10/60 takes precedence
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H02H 7/0811 for dc motors H02H7/0833 takes precedence
• CPC Class Codes: H02J 7/00304 Overcurrent protection
• CPC Class Codes: H02J 7/0031 using battery or load disconnect circuits H02J9/002 takes precedence
• CPC Class Codes: H02J 7/00718 in response to charge current gradient
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A method to monitor the current of a handheld power tool (3) operated by a battery (2), by at least one counter (5), includes the following steps:

• • measuring (S1) the electric current (I) drawn from the battery during the operation of the electric tool;
  • incrementing (S2) a reading (Z, Z1, Z2) of the counter (5) by a certain increment (IN) whenever the measured current (I) is higher than a specified upper limit value (G1, G2) during a given counting interval;
  • decrementing (S3) the reading of the counter by a certain decrement (DE) whenever the measured current is lower than the specified upper limit value during the given counting interval; and
  • switching off (S4) the electric tool when the reading (Z, Z1, Z2) of the counter is higher than a specified limit value (T1, T2) for the counter.

Claims

1. A method to monitor the current of a handheld power tool operated by a battery, via at least one counter, comprising the following steps:

a) measuring the electric current drawn from the battery during operation of the electric tool;

b) incrementing a reading of the counter by a certain increment whenever the measured current is higher than a specified upper limit value during a given counting interval;

c) decrementing the reading of the counter by a certain decrement whenever the measured current is lower than the specified upper limit value during the given counting interval; and

d) switching off the electric tool when the reading of the counter is higher than a specified limit value for the counter.

2. The method as recited in claim 1 wherein the at least one counter includes several counters, whereby the certain increment, the certain decrement, the certain counting interval, the certain upper limit value and the certain limit value are associated with the appertaining counter.

3. The method as recited in claim 2 wherein the steps b) to d) are carried out for each counter of the plurality of counters.

4. The method as recited in claim 1 wherein the reading of the counter is decremented by at least twice the specified decrement whenever the measured current is lower than a specified lower limit value during the given counting interval.

5. The method as recited in claim 4 wherein the reading of the counter is decremented by twice the specified decrement whenever the measured current is lower than the lower limit value and is higher than zero during the given counting interval, and the reading of the counter is decremented by three times the specified decrement whenever the measured current is zero during the given counting interval.

6. The method as recited in claim 1 wherein the counting interval is between 0.25 ms and 50 ms.

7. The method as recited in claim 1 wherein the upper limit value is determined as a function of the C factor of the battery.

8. A device for monitoring the current of an electric tool operated by a battery, comprising the following:

a measurer to measure the electric current drawn from the battery during the operation of the electric tool;

at least one counter configured to increment its reading by a certain increment whenever the measured current is higher than a specified upper limit value during a given counting interval, and to decrement the reading by a certain decrement whenever the measured current is lower than the specified upper limit value during the given counting interval; and

a contact-breaker to switch off the electric tool when the reading of the counter is higher than a specified limit value for the counter.

9. The device as recited in claim 8 wherein the at least one counter includes several counters, whereby the certain increment, the certain decrement, the certain counting interval, the certain upper limit value and the certain limit value are each associated with the appertaining counter, the contact-breaker switching off the electric tool when at least one reading of the counter is higher than its specified limit value for the counter.

10. The device as recited in claim 8 wherein the counter is configured to decrement the reading by at least twice the specified decrement whenever the measured current is lower than a specified lower limit value during the given counting interval.

11. The device as recited in claim 10 wherein the counter is configured to decrement the reading by twice the specified decrement whenever the measured current is lower than the lower limit value and is higher than zero during the given counting interval, and to decrement the reading by three times the specified decrement whenever the measured current is zero during the given counting interval.

12. The device as recited in claim 8 wherein the counting interval is between 0.25 ms and 50 ms.

13. The device as recited in claim 8 wherein the upper limit value is determined as a function of the C factor of the battery.

14. A control unit for controlling an electric tool operated by a battery, the control unit comprising:

the device as recited in claim 8.

15. A handheld power tool comprising the device as recited in claim 8.