Multi-line microwave heating system with optimized launcher configuration

• US 9,380,650 B2
• Filed: 03/13/2013
• Issued: 06/28/2016
• Est. Priority Date: 03/14/2012
• Status: Active Grant

• Current Assignee: 915 Labs Incorporated
• Original Assignee: 915 Labs, LLC (Tata Sons Pvt Ltd.)
• Inventors: Kimrey, Harold Dail Jr., Wilson, Robert Brian
• Primary Examiner(s): Jennison, Brian
• Application Number:
  US13/799,907
• Publication Number:
  US 20130240517A1
• Time in Patent Office: 1,203 Days
• Field of Search: 219/678, 219/684, 219/690, 219/700, 219/701
• US Class Current: 1/1
• CPC Class Codes: A23L 3/01 using microwaves or dielectric heating
• CPC Class Codes: A23L 3/02 by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus
• CPC Class Codes: A23V 2002/00 Food compositions, function of food ingredients or processes for food or foodstuffs
• CPC Class Codes: A61B 90/70 Cleaning devices specially adapted for surgical instruments
• CPC Class Codes: A61L 2/04 Heat A61L2/08 takes precedence
• CPC Class Codes: A61L 2/12 Microwaves
• CPC Class Codes: A61L 2202/21 Pharmaceuticals, e.g. medicaments, artificial body parts
• CPC Class Codes: A61L 2202/24 Medical instruments, e.g. endoscopes, catheters, sharps
• CPC Class Codes: A61L 2202/26 Textiles, e.g. towels, beds, cloths
• CPC Class Codes: B65B 55/06 by heat
• CPC Class Codes: H01L 21/67201 characterized by the construction of the load-lock chamber
• CPC Class Codes: H05B 6/68 for monitoring or control
• CPC Class Codes: H05B 6/70 Feed lines
• CPC Class Codes: H05B 6/78 Arrangements for continuous movement of material
• CPC Class Codes: H05B 6/782 wherein the material moved is food
• CPC Class Codes: H05B 6/80 Apparatus for specific applications stoves or ranges F24C7/02

Abstract

A microwave heating system configured to heat a plurality of articles and a process for using the same is provided. The heating system includes at least two laterally-spaced parallel convey lines and two or more groups of microwave launchers configured to heat articles transported along each convey line. The groups of microwave launchers can include pairs of oppositely disposed launchers that are spaced apart from one another along the axis of convey. When the system includes multiple convey lines, adjacent launcher groups are staggered relative to one another in the convey direction. Heating articles, such as foodstuffs or medical fluids or equipment in such a system, minimize undesirable interference between launchers of adjacent groups and provide a more uniform heating field.

Claims

1. A microwave system for heating a plurality of articles, said system comprising:

a conveyance system for transporting articles in a convey direction along first and second laterally spaced, substantially parallel convey lines;

a first upper group of spaced apart microwave launchers positioned above said first convey line and configured to direct microwave energy from a common source downwardly toward said articles in said first convey line; and

a second upper group of spaced apart microwave launchers positioned above said second convey line and configured to direct microwave energy from a common source downwardly toward said articles in said second convey line;

wherein said first and second upper groups of launchers are staggered relative to one another in said convey direction.

2. The system of claim 1, further comprising first and second lower groups of spaced apart microwave launchers, wherein each launcher of said first and second upper and lower groups of microwave launchers comprises at least one launch opening for discharging microwave energy toward said first or said second convey line, wherein each launcher of said first lower group of microwave launchers is positioned below said first convey line and is configured to direct microwave energy upwardly toward said articles in said first convey line, wherein each launcher of said second lower group of microwave launchers is positioned below said second convey line and is configured to direct microwave energy upwardly toward said articles in said second convey line.

3. The system of claim 2, wherein at least some of said launchers of said first upper and lower groups are arranged in a staggered configuration with respect to one another in said convey direction, wherein at least some of said launchers of said second upper and lower groups are arranged in a staggered configuration with respect to one another in said convey direction.

4. The system of claim 2, wherein said launchers in said first upper and lower groups are oppositely facing launchers, wherein said launchers in said second upper and lower groups are oppositely facing launchers.

5. The system of claim 1, further comprising a first microwave distribution system for directing microwave energy from a first common microwave generator to said first upper and lower groups of launchers, further comprising a second microwave distribution system for directing microwave energy from a second common microwave generator to said second upper and lower groups of launchers.

6. The system of claim 1, further comprising a third laterally spaced, substantially parallel convey line and a third upper group of spaced apart microwave launchers configured to direct microwave energy from a third common microwave generator downwardly toward said articles in said third convey line, wherein said second and third upper groups of launchers are staggered relative to one another in said convey direction.

7. The system of claim 6, wherein said first and third upper groups of launchers are aligned relative to one another in said convey direction.

8. The system of claim 1, wherein at least a portion of said conveyance system is disposed within a pressurized microwave chamber.

9. The system of claim 1, wherein at least a portion of said conveyance system is disposed within a liquid-filled microwave chamber.

10. The system of claim 1, wherein said microwave heating system is configured for pasteurization or sterilization of said articles.

11. The system of claim 10, wherein said article are selected from the group consisting of foodstuffs, packaged medical fluids, and medical instruments.

12. The system of claim 11, wherein said conveyance system is configured to achieve an overall production rate of at least 20 packages per minute per convey line.

13. The system of claim 1, wherein said articles comprise packaged foodstuffs or packaged medical fluids, wherein said microwave chamber is configured to be liquid-filled and pressurized to at least 10 psig, wherein said microwave system is configured to sterilize said packaged foodstuffs or medical fluids at a rate of at least 20 packages per minute per convey line.

24. The process of claim 1, wherein each launcher of said first and second upper groups has a launch tilt angle in the range of 2°

to 15°

.

25. The process of claim 4, wherein each launcher of said first and second upper and lower groups has a launch tilt angle in the range of 2°

to 15°

.

14. A process for heating a plurality of articles in a microwave heating system, said process comprising:

(a) passing a plurality of articles through a microwave heating chamber in a convey direction along a first convey line;

(b) passing another plurality of articles through said microwave heating chamber in said convey direction along a second convey line;

(c) simultaneously with at least a portion of said passing of step (a), heating at least a portion of said plurality of articles with microwave energy generated from a first common microwave generator and discharged from a first upper group of spaced apart microwave launchers; and

(d) simultaneously with at least a portion of said passing of step (b), heating at least a portion of said another plurality of articles using microwave energy generated from second common microwave generator and discharged from a second upper group of spaced apart microwave launchers, wherein said first and second upper groups of microwave launchers are staggered relative to one another in said convey direction.

15. The process of claim 14, wherein said first and said second convey lines are substantially parallel to one another.

16. The process of claim 14, wherein at least a portion of said microwave energy used for said heating of steps (c) and/or (d) is discharged from two or more microwave launchers positioned on opposite sides of said microwave heating chamber.

17. The process of claim 16, wherein said microwave launchers are oppositely facing microwave launchers.

18. The process of claim 14, further comprising passing yet another plurality of articles in said convey direction along a third convey line and, simultaneously with said passing, heating at least a portion of said yet another plurality of articles with microwave energy generated from a third common microwave generator and discharged from a third upper group of microwave launchers, wherein said second and said third upper groups of microwave launchers are staggered relative to one another in said convey direction.

19. The process of claim 18, wherein said first and said third upper groups of launchers are aligned relative to one another in said convey direction.

20. The process of claim 14, wherein said microwave heating chamber is pressurized to at least 10 psig.

21. The process of claim 20, wherein said microwave heating chamber is at least partially filled with a liquid medium.

22. The process of claim 21, wherein said plurality of articles and said another plurality of articles comprise packaged foodstuffs, medical fluids, or medical devices.

23. The process of claim 22, wherein said microwave heating system has a production rate of at least 20 packages per minute per convey line.

26. The process of claim 14, wherein each launcher of said first and second upper groups has a launch tilt angle in the range of 2°

to 15°

.

27. The process of claim 17, wherein each launcher of said oppositely facing microwave launchers has a launch tilt angle in the range of 2°

to 15°

.