Tunneling tool for implantable leads

• US 9,381,030 B2
• Filed: 03/11/2011
• Issued: 07/05/2016
• Est. Priority Date: 07/15/2010
• Status: Active Grant

• Current Assignee: Cirtec Medical Corp.
• Original Assignee: Nuvectra Corporation
• Inventors: Geroy, Jesse
• Primary Examiner(s): Weisberg, Amy R
• Application Number:
  US13/046,144
• Publication Number:
  US 20120016377A1
• Time in Patent Office: 1,943 Days
• Field of Search: 606/1, 606/159, 606/167, 606/129, 606 32- 35, 606/41, 607/115, 600/16, 600372-374
• US Class Current: 1/1
• CPC Class Codes: A61B 17/320016 Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes A61B10/0233, A61B17/29, A61B17/3207 take precedence
• CPC Class Codes: A61B 2017/00946 malleable
• CPC Class Codes: A61B 2017/320056 Tunnelers
• CPC Class Codes: A61N 1/0553 Paddle shaped electrodes, e.g. for laminotomy

Abstract

A tunneling tool for creating a pathway for implanting a therapy delivery element in a living body. The tunneling tool includes a malleable elongated shaft having a distal end. A sheath having a lumen is slidably positioned over a portion of the shaft. A primary handle secured to proximal end of the shaft permits a user to advance and manipulate the shaft and the sheath in the living body. A secondary handle with an opening is slidably positioned on the shaft between the primary handle and the sheath. The opening has a diameter less than an outside diameter of a proximal end of the sheath. A locking mechanism releasably engages the secondary handle to the primary handle. The sheath is retained in a desired location within the living body by securing the secondary handle relative to the living body as the primary handle is used to remove the shaft from the sheath.

Claims

1. A tunneling tool for creating a pathway from a first incision to a second incision for implanting a therapy delivery element in a living body, the tunneling tool comprising:

an elongated shaft including an outer shaft surface extending from a proximal shaft end to a distal shaft end;

a sheath including an outer sheath surface defining a lumen slidably positionable over at least a portion of the outer shaft surface;

a primary handle secured to the proximal shaft end opposite the distal shaft end;

a secondary handle with an internal secondary handle opening that is larger than the outer shaft surface but smaller than the outer sheath surface at a proximal sheath end, wherein;

the secondary handle intermediate the primary handle and the sheath is slidable axially along the elongated shaft received in the internal secondary handle opening so that the secondary handle abuts, but is not attachable to the proximal sheath end, wherein the sheath in abutting contact with the secondary handle is unable to move proximally with respect to the secondary handle; and

the primary handle secured to the elongated shaft is manipulatable in a proximal direction away from the secondary handle to separate the primary and secondary handles from each other to thereby completely remove the elongated shaft secured to the primary handle from within the sheath lumen and then permit manipulation of the secondary handle away from abutting the proximal sheath end, while, at the same time, leaving the sheath within the pathway in the living body to facilitate implanting of the therapy delivery element in the living body; and

a locking mechanism releasably engaging the secondary handle to the primary handle, the locking mechanism including;

a protrusion formed at a distal end of the primary handle, the protrusion including at least one first recess in the protrusion, the at least one first recess extending radially inwardly from an outer circumferential surface of the protrusion such that the at least one first recess forms a channel within the outer circumferential surface of the protrusion; and

a second recess defined by a sidewall of the secondary handle and formed within a proximal end of the secondary handle, the second recess being sized to fit over the protrusion, the second recess including at least one tab extending radially inwardly from an inner circumferential surface of the sidewall of the secondary handle, the at least one tab sized to releasably engage with the at least one first recess in the protrusion in a locked position.

2. The tunneling tool of claim 1, wherein the at least one tab engages with the at least one first recess on the protrusion with a twisting motion.

3. The tunneling tool of claim 1, wherein the elongated shaft comprises a non-linear configuration.

4. The tunneling tool of claim 1, wherein the elongated shaft is configured to be bent into a shape by a surgeon and retain the shape while creating the pathway.

5. The tunneling tool of claim 1, wherein the distal shaft end is blunt to inhibit damage to tissue.

6. The tunneling tool of claim 1, wherein the therapy delivery element includes a lead.

7. A neurostimulation system comprising:

an implantable pulse generator;

a therapy delivery element including a lead, the therapy delivery element comprising a proximal end adapted to electrically couple with the implantable pulse generator and a distal end with an electrode electrically coupled to the implantable pulse generator;

an anchor for securing the therapy delivery element in a desired location within a living body;

a tunneling tool for creating a pathway from a first incision to a second incision for implanting the therapy delivery element in a living body, the tunneling tool comprising;

an elongated shaft including an outer shaft surface extending from a proximal shaft end to a distal shaft end;

a sheath including an outer sheath surface defining a lumen slidably positionable over at least a portion of the outer shaft surface;

a primary handle secured to the proximal shaft end opposite the distal shaft end;

a secondary handle with an internal secondary handle opening that is larger than the outer shaft surface but smaller than the outer sheath surface at a proximal sheath end, wherein;

the secondary handle intermediate the primary handle and the sheath is slidable axially along the elongated shaft received in the internal secondary handle opening so that the secondary handle abuts, but is not attachable to the proximal sheath end, wherein the sheath in abutting contact with the secondary handle is unable to move proximally with respect to the secondary handle; and

the primary handle secured to the elongated shaft is manipulatable in a proximal direction away from the secondary handle to separate the primary and secondary handles from each other to thereby completely remove the elongated shaft secured to the primary handle from within the sheath lumen and then permit manipulation of the secondary handle away from abutting the proximal sheath end, while, at the same time, leaving the sheath within the pathway in the living body to facilitate implanting of the therapy delivery element in the living body; and

a locking mechanism releasably engaging the secondary handle to the primary handle, wherein the sheath is retained in a desired location within the living body by retaining the secondary handle relative to the living body, as the primary handle is used to remove the elongated shaft from the sheath, the locking mechanism including;

a protrusion formed at a distal end of the primary handle, the protrusion including at least one first recess in the protrusion, the at least one first recess extending radially inwardly from an outer circumferential surface of the protrusion such that the at least one first recess forms a channel within the outer circumferential surface of the protrusion; and

a second recess defined by a sidewall of the secondary handle and formed within a proximal end of the secondary handle, the second recess being sized to fit over the protrusion, the second recess including at least one tab extending radially inwardly from an inner circumferential surface of the sidewall of the secondary handle, the at least one tab sized to releasably engage with the at least one first recess in the protrusion in a locked position.

8. The neurostimulation system of claim 7, wherein the elongated shaft is configured to be bent into a shape by a surgeon and retain the shape while creating the pathway.

9. The neurostimulation system of claim 7, wherein the distal shaft end is blunt to inhibit damage to tissue.

10. A method of creating a pathway from a first incision to a second incision for implanting a therapy delivery element in a living body, the method comprising:

inserting a distal end of a tunneling tool between skin and muscle tissue in the living body to create the pathway between the skin tissue and the muscle tissue from the first incision to the second incision, the tunneling tool including a shaft including a primary handle at a proximal end of the shaft, a flexible sheath removably disposed on the shaft, and a secondary handle removably disposed on the shaft between the primary handle and the flexible sheath, the secondary handle being engaged with the primary handle;

disengaging the primary handle from the secondary handle of the tunneling tool after inserting the distal end of the tunneling tool between the skin and muscle to create the pathway, the secondary handle abutting, but not attached to, a proximal sheath end of the flexible sheath positioned on the shaft of the tunneling tool, the shaft including an outer shaft surface extending from a proximal shaft end to a distal shaft end, the sheath including an outer sheath surface defining a lumen slidably positionable over at least a portion of the outer shaft surface, the secondary handle including an internal opening that is larger than the outer shaft surface but smaller than the outer sheath surface at the proximal sheath end, wherein the smaller size of the internal opening of the secondary handle prevents the secondary handle from attaching to the proximal sheath end;

holding the secondary handle relative to the living body to secure the flexible sheath located in the pathway, wherein the flexible sheath in abutting contact with the secondary handle is unable to move proximally with respect to the secondary handle;

moving the primary handle proximally relative to the secondary handle after disengaging the primary handle from the secondary handle, the secondary handle, intermediate the primary handle and the sheath, being slidable axially along the shaft received in the internal opening to completely remove the shaft secured to the primary handle of the tunneling tool from the flexible sheath and from the secondary handle, leaving the flexible sheath within the pathway in the living body to facilitate implanting of the therapy delivery element in the living body, wherein the proximal sheath end extends outwardly from the living body from the second incision and the distal sheath end extends outwardly from the living body from the first incision;

separating the secondary handle from abutting the flexible sheath after removing the shaft from within the flexible sheath;

passing the therapy delivery element through the flexible sheath; and

removing the flexible sheath from the pathway by pulling one of the proximal sheath end and a distal sheath end.

11. The method of claim 10, comprising disengaging a locking mechanism releasably engaging the secondary handle to the primary handle.

12. The method of claim 10, comprising shaping the shaft before inserting into the living body.

13. The method of claim 10, wherein disengaging the primary handle from the secondary handle includes twisting the secondary handle with respect to the primary handle.

14. The method of claim 10, wherein the proximal sheath end is located in a recess in the secondary handle.

15. The method of claim 10, comprising sliding the internal opening in the secondary handle along the shaft as the shaft is removed from the sheath.

16. The method of claim 10, wherein passing the therapy delivery element through the flexible sheath includes passing a lead through the flexible sheath.

17. The method of claim 10, wherein disengaging the primary handle from the secondary handle includes releasably engaging a locking mechanism, the locking mechanism including:

a protrusion formed at a distal end of the primary handle, the protrusion including at least one first recess in the protrusion, the at least one first recess extending radially inwardly from an outer circumferential surface of the protrusion such that the at least one first recess forms a channel within the outer circumferential surface of the protrusion; and

a second recess defined by a sidewall of the secondary handle and formed within a proximal end of the secondary handle, the second recess being sized to fit over the protrusion, the second recess including at least one tab extending radially inwardly from an inner circumferential surface of the sidewall of the secondary handle, the at least one tab sized to releasably engage with the at least one first recess in the protrusion in a locked position.

18. A method of implanting a neurostimulation system within a living body, the method comprising:

positioning an electrode at a distal end of a therapy delivery element through a first incision site to a target location within the living body;

accessing a proximal end of the therapy delivery elements at the first incision site;

attaching the therapy delivery element to the living body;

forming a subcutaneous pocket for implanting an implantable pulse generator within the living body through a second incision site;

inserting a distal end of a tunneling tool between skin and muscle tissue in the living body to create the pathway between the skin tissue and the muscle tissue between the first and second incisions, the tunneling tool including a shaft including a primary handle at a proximal end of the shaft, a flexible sheath removably disposed on the shaft, and a secondary handle removably disposed on the shaft between the primary handle and the flexible sheath, the secondary handle being engaged with the primary handle;

disengaging the primary handle from the secondary handle of the tunneling tool after inserting the distal end of the tunneling tool between the skin and muscle to create the pathway, the secondary handle abutting, but not attached to, a proximal sheath end of the flexible sheath positioned on the shaft of the tunneling tool, the shaft including an outer shaft surface extending from a proximal shaft end to a distal shaft end, the sheath including an outer sheath surface defining a lumen slidably positionable over at least a portion of the outer shaft surface, the secondary handle including an internal opening that is larger than the outer shaft surface but smaller than the outer sheath surface at the proximal sheath end, wherein the smaller size of the internal opening of the secondary handle prevents the secondary handle from attaching to the proximal sheath end;

holding the secondary handle relative to the living body to secure the flexible sheath along the pathway, wherein the flexible sheath in abutting contact with the secondary handle is unable to move proximally with respect to the secondary handle;

moving the primary handle proximally relative to the secondary handle after disengaging the primary handle from the secondary handle, the secondary handle, intermediate the primary handle and the sheath, being slidable axially along the shaft received in the internal opening to completely remove the shaft secured to the primary handle of the tunneling tool from the flexible sheath and from the secondary handle, leaving the flexible sheath within the pathway in the living body to facilitate implanting of the therapy delivery element in the living body, wherein the proximal sheath end extends outwardly from the living body from the second incision and the distal sheath end extends outwardly from the living body from the first incision;

separating the secondary handle from abutting the flexible sheath after removing the shaft from within the flexible sheath;

passing the therapy delivery element through the flexible sheath;

removing the flexible sheath from the pathway by pulling one of the proximal sheath end and a distal sheath end; and

electrically coupling the proximal end of the therapy delivery element to the implantable pulse generator.

19. The method of claim 18, wherein attaching the therapy delivery element to the living body includes attaching a lead to the living body.

20. The method of claim 18, wherein disengaging the primary handle from the secondary handle includes releasably engaging a locking mechanism, the locking mechanism including:

a protrusion formed at a distal end of the primary handle, the protrusion including at least one first recess in the protrusion, the at least one first recess extending radially inwardly from an outer circumferential surface of the protrusion such that the at least one first recess forms a channel within the outer circumferential surface of the protrusion; and

a second recess defined by a sidewall of the secondary handle and formed within a proximal end of the secondary handle, the second recess being sized to fit over the protrusion, the second recess including at least one tab extending radially inwardly from an inner circumferential surface of the sidewall of the secondary handle, the at least one tab sized to releasably engage with the at least one first recess in the protrusion in a locked position.