Flexible joint arrangement incorporating flexure members

• US 9,381,092 B2
• Filed: 09/12/2013
• Issued: 07/05/2016
• Est. Priority Date: 12/31/2008
• Status: Active Grant

• Current Assignee: Octagon Spine LLC
• Original Assignee: EX Technology, LLC
• Inventors: Jimenez, Omar F., Powley, Nicholas R.
• Primary Examiner(s): WILEY, DANIEL J
• Application Number:
  US14/024,764
• Publication Number:
  US 20140140757A1
• Time in Patent Office: 1,027 Days
• US Class Current: 1/1
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4425 made of articulated components
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2/482 Electrical means
• CPC Class Codes: A61F 2002/30485 plastically deformable
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30523 by means of meshing gear teeth
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30601 telescopic
• CPC Class Codes: A61F 2002/30904 serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2002/443 having two transversal endplates and at least one intermediate component
• CPC Class Codes: A61F 2002/448 comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing
• CPC Class Codes: E05D 1/02 made of one piece
• CPC Class Codes: E05D 1/04 : with guide members shaped as circular arcs
• CPC Class Codes: E05F 1/00 : Closers or openers for wings, not otherwise provided for in this subclass
• CPC Class Codes: F16C 11/12 : incorporating flexible connections, e.g. leaf springs
• CPC Class Codes: F16F 1/025 : characterised by having a particular shape F16F1/04, F16F1/14, F16F1/18, F16F1/32, F16F1/34 take precedence
• CPC Class Codes: F16M 11/38 : by folding , e.g. pivoting or scissors tong mechanisms
• CPC Class Codes: Y10T 403/45 : Flexibly connected rigid members
• CPC Class Codes: Y10T 403/54 : Flexible member is joint component

Abstract

Improved flexible joint arrangements employ at least one flexure member that interfaces with wrapping surfaces defined on the bases to which the ends of the flexure member are connected. The flexure members are configured to define a traveling instantaneous axis of rotation that moves along a path defined by the interface of the flexure and the wrapping surfaces as the bases move relative to each other. The flexure members and the bases can be constructed of a monolithic material. The wrapping surfaces of the bases can be asymmetric in cross-sectional shape. The radius of curvature of the traveling instantaneous axis of rotation can be configured to change only in discrete quantum steps without reversals. In other embodiments, the flexible joint arrangement can be configured as one or more three bar linkages in which the middle bar is rigid and the outer bars are flexure members in accordance with the various embodiments.

Claims

1. A flexible joint, comprising:

a base;

a structural member;

a flexure member connecting the structural member to the base that rotates to allow movement of the structural member relative to the base, wherein the base, structural member, and flexure member comprise a unitary one-piece monolithic body; and

a wrapping surface defined in the base, the wrapping surface providing a guide for rotation of the flexure member that defines a traveling instantaneous axis of rotation about which the flexure member rotates that moves along a path defined by an interface of the flexure member and the wrapping surface as the flexure member rotates, wherein each point along the flexure member has a radius of curvature that changes only in discrete quantum steps without reversing from either a positive radius of curvature or a negative radius of curvature to the other of a positive radius of and a negative radius of curvature.

2. The flexible joint of claim 1, wherein the wrapping surface has a cross-sectional shape selected from the set consisting of:

concave, convex, and flat.

3. The flexible joint of claim 1, wherein the flexure member is selected from the group consisting of:

a band flexure, a circular flexure, an elliptical flexure and a leaf flexure.

4. The flexible joint of claim 1, where the flexure member rotates elastically.

5. The flexible joint of claim 1, wherein the flexure member rotates plastically.

6. The flexible joint of claim 1, wherein the wrapping surface provides a guide for rotation of the flexure member by interfacing with the flexure member as the flexure member rotates such that a portion of the flexure member contacting the wrapping surface conforms to a shape of the wrapping surface.

7. A flexible joint, comprising;

a top base and a bottom base;

a structural member disposed intermediate the top base and the bottom base; and

a pair of flexure members, each flexure member connecting the structural member to one of the top base and the bottom base,

wherein at least one of the top base and the bottom base defines a wrapping surface that provides a guide for rotation of a corresponding flexure member by interfacing with the flexure member as it rotates,

the flexure members configured to rotate the structural member to expand the top base and bottom base relative to each other, wherein the flexure members each define a traveling instantaneous axis of rotation about which the corresponding flexure member rotates that moves along the flexure members as the flexure members rotate as the top base and bottom base are moved relative to each other such that the axes of rotation of each flexure member travel at different heights within a plane defined transverse to the axes without overlapping as the top base and bottom base are axially expanded and contracted relative to each other.

8. The flexible joint of claim 7, wherein the wrapping surface defines a radius of curvature of at least a portion of the flexure member attached to the at least one of the top base and the bottom base as the top base and bottom base are moved relative to each other, wherein the wrapping surface interfacing with the flexure member comprises the flexure member conforming to a shape of the wrapping surface.

9. The flexible joint of claim 7, wherein the wrapping surface has a cross-sectional shape selected from the set consisting of:

concave, convex, and flat.

10. The flexible joint of claim 7, wherein the flexure member is selected from the group consisting of:

a band flexure, a circular flexure, an elliptical flexure and a leaf flexure.

11. The flexible joint of claim 7, wherein the top base and the bottom base each define a wrapping surface having a geometry that is different from the geometry of the other wrapping surface.

12. The flexible joint of claim 7, wherein the interfacing of the wrapping surface with the flexure member results in translational movement of the structural member.

13. A flexible joint arrangement, comprising:

a first base and a second base connected to each other by a flexure member that rotates to allow the first base and the second base to expand relative to each other; and

a wrapping surface defined in each of the first base and the second base, each wrapping surface providing a guide for rotation of the flexure member and defining a radius of curvature of at least a portion of the flexure member as the flexure member is rotated to expand the first base and the second base relative to each other, wherein the wrapping surface defined by the first base and the wrapping surface defined by the second base are asymmetric with respect to each other, and wherein each wrapping surface provides a guide for rotation of the flexure member by interfacing with the flexure member as the flexure member rotates such that a portion of the flexure member contacting the wrapping surface conforms to a shape of the wrapping surface,

wherein a traveling instantaneous axis of rotation of the flexure member moves along a path defined by an interface of the flexure member and the wrapping surfaces of the first and second base as the flexure member rotates.

14. The flexible joint arrangement of claim 13, wherein as the flexure member rotates, a radius of curvature along one or more portions of the flexure member transition from a first radius of curvature defined by the shape of the wrapping surface of the first base to a second radius of curvature defined by the shape of the wrapping surface of the second base.

15. The flexible joint arrangement of claim 14, wherein the first radius of curvature and the second radius curvature both define either a positive curvature or a negative curvature relative to an axis of rotation of the flexure member.

16. The flexible joint arrangement of claim 13, wherein a radius of curvature at any given location along a length of the flexure member as the flexure member rotates is defined only as either a first radius of curvature defined by the shape of the wrapping surface of the first base or a second radius of curvature defined by the shape of the wrapping surface of the second base.

17. The flexible joint arrangement of claim 13, wherein all portions of the flexure member that are located to one side of the instantaneous axis of rotation of the flexure member have a first radius of curvature defined by the first base and all portions of the flexure member that are located to an opposing side of the instantaneous axis of rotation of the flexure member have a second radius of curvature defined by the second base at any given point during rotation of the flexure member.

18. The flexible joint arrangement of claim 13, wherein the interfacing of the wrapping surfaces with the flexure members results in translational movement of at least one of the first base and the second base.