Optical reflector with increased field-of-view

• US 9,381,862 B2
• Filed: 07/25/2014
• Issued: 07/05/2016
• Est. Priority Date: 10/25/2010
• Status: Active Grant

• Current Assignee: Gentex Corporation
• Original Assignee: Gentex Corporation
• Inventors: Gentry, Nathaniel J., Roush, Robert E. Jr.
• Primary Examiner(s): Ben, Loha
• Application Number:
  US14/340,771
• Publication Number:
  US 20140334024A1
• Time in Patent Office: 711 Days
• Field of Search: 359/265, 359/267, 359/271, 359/838, 359/841, 359/864, 359/866, 359/868, 362/494, 362/509, 362/514, 362/516
• US Class Current: 1/1
• CPC Class Codes: B60R 1/02 Rear-view mirror arrangements periscope arrangements B60R1/10
• CPC Class Codes: B60R 1/06 mounted on vehicle exterior B60R1/025, B60R1/08 take precedence
• CPC Class Codes: B60R 1/08 involving special optical features, e.g. avoiding blind spots , e.g. convex mirrors; Side-by-side associations of rear-view and other mirrors B60R1/025, B60R1/10 take precedence
• CPC Class Codes: B60R 1/081 avoiding blind spots, e.g. by using a side-by-side association of mirrors
• CPC Class Codes: B60R 1/082 using a single wide field mirror or an association of rigidly connected mirrors
• CPC Class Codes: F21V 7/09 with a combination of different curvatures
• CPC Class Codes: G02B 17/06 using mirrors only , i.e. having only one curved mirror used in non-imaging applications G02B19/00
• CPC Class Codes: G02B 5/08 Mirrors vehicle mirrors involving special optical features B60R1/08
• CPC Class Codes: G02B 5/10 with curved faces
• CPC Class Codes: G02F 1/153 Constructional details
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

An optical element such as a reflector defining a differentiable fiducial surface having a first portion, with a flat region, that seamlessly adjoins, along a curved line, a second portion having a two-dimensionally curved region. The quality of optical imaging in the reflector is drastically improved by reducing the ratio of optical powers measured in two perpendicular directions along the two-dimensionally curved portion of the surface. The vehicular rearview assembly including such a reflector possesses a field-of-view (FOV) that is significantly higher than the FOV of a conventional flat mirror and facilitates visual access to a “blind spot” behind the vehicle.

Claims

1. An optical reflector comprising:

a primary optical element having a perimeter, a first substantially flat portion, and a second portion that is curved in two dimensions, the second portion adjoining said first portion along a curved line, wherein the first and second portions are within the perimeter, and further wherein each portion defines a primary differentiable surface; and

a layer of reflective material on said primary optical element.

2. An optical reflector according to claim 1, wherein the first portion has an optical power, averaged over the area of said first portion, which does not exceed 250 millidiopter, and wherein said curved line has a radius greater than 150 mm.

3. An optical reflector according to claim 2, wherein said optical power of the first portion changes at a rate not exceeding 250 millidiopter per 10 mm of displacement across said first portion.

4. An optical reflector according to claim 1, further comprising:

a secondary optical element having a perimeter that defines a secondary differentiable surface and disposed next to the primary optical element such as to form a spaced-apart and tangentially-parallel relationship between the primary and secondary differentiable surfaces,

wherein an angular deviation between two beams of light, formed by the reflectance of an incident collimated beam of light off of the primary and secondary differentiable surfaces does not exceed 12 arcminutes.

5. An optical reflector according to claim 1, further comprising:

a secondary optical element having a perimeter that defines a secondary differentiable surface and disposed next to the primary optical element such as to form a spaced-apart and tangentially-parallel relationship between the primary and secondary differentiable surfaces,

wherein an angular deviation between two beams of light, formed by the reflectance of an incident collimated beam of light off of the primary and secondary differentiable surfaces does not exceed 9 arcminutes.

6. An optical reflector according to claim 1, wherein the optical reflector is further configured as part of a rearview assembly that comprises at least one of a light source positioned to project light through the primary optical element, a blind spot indicator, a keyhole illuminator, a puddle light, a turn signal, a photo sensor, an illumination assembly, a display, a telemetry system, and a heater.

7. An optical reflector according to claim 1, wherein the first substantially flat portion is configured to meet the requirements of the National Highway Traffic Safety Administration set forth in 49 C.F.R. §

571.111.

8. An optical reflector according to claim 1, wherein the curved line is non-circular.

9. An optical reflector according to claim 1, wherein the first portion has an optical power, averaged over the area of said first portion, which does not exceed 100 millidiopter.

10. An optical reflector according to claim 9, wherein said optical power of the first portion changes at a rate not exceeding 100 millidiopter per 10 mm of displacement across said first portion.

11. An optical reflector comprising:

a primary optical element having a perimeter, a first substantially flat portion, and a second portion that is curved in two dimensions, the second portion adjoining said first portion along a breakline comprising a substantially circular arc having a radius of curvature, wherein the first and second portions are within the perimeter, and further wherein each portion defines a primary differentiable surface; and

a layer of reflective material on said primary optical element.

12. An optical reflector according to claim 11, wherein the breakline comprises a center of curvature located on the first substantially flat portion.

13. An optical reflector according to claim 12, wherein the radius of curvature is within the range of 150 mm to 1000 mm.

14. An optical reflector according to claim 12, wherein the radius of curvature is within the range of 300 mm to 1000 mm.

15. An optical reflector according to claim 11, wherein the optical reflector is further configured as part of a rearview assembly that comprises at least one of a light source positioned to project light through the primary optical element, a blind spot indicator, a keyhole illuminator, a puddle light, a turn signal, a photo sensor, an illumination assembly, a display, a telemetry system, and a heater.

16. An optical reflector according to claim 11, wherein the first substantially flat portion is configured to meet the requirements of the National Highway Traffic Safety Administration set forth in 49 C.F.R. §

571.111.

17. An optical reflector comprising:

a primary optical element having a perimeter, a first substantially flat portion, and a second portion that is curved, the second portion adjoining said first portion along a straight breakline, wherein the first and second portions are within the perimeter, and further wherein each portion defines a primary differentiable surface; and

a layer of reflective material on said primary optical element,

wherein the first substantially flat portion is configured to meet the requirements of the National Highway Traffic Safety Administration set forth in 49 C.F.R. §

571.111.

18. An optical reflector according to claim 17, wherein the optical reflector is further configured as part of a rearview assembly that comprises at least one of a light source positioned to project light through the primary optical element, a blind spot indicator, a keyhole illuminator, a puddle light, a turn signal, a photo sensor, an illumination assembly, a display, a telemetry system, and a heater.

19. An optical reflector according to claim 17, wherein the second portion is curved in one dimension.