Integrity monitoring of 4-way diverter valve

• US 9,383,032 B1
• Filed: 04/06/2015
• Issued: 07/05/2016
• Est. Priority Date: 04/06/2015
• Status: Active Grant

• Current Assignee: Saudi Arabian Oil Company (Government of Saudi Arabia)
• Original Assignee: Saudi Arabian Oil Company (Government of Saudi Arabia)
• Inventors: Bhatasana, Chandulal N.
• Primary Examiner(s): Fox, John
• Application Number:
  US14/679,511
• Time in Patent Office: 456 Days
• Field of Search: 137/15.11, 137/625.43, 73/11.8
• US Class Current: 1/1
• CPC Class Codes: F16K 11/0833 having all the connecting conduits situated in a single plane perpendicular to the axis of the plug
• CPC Class Codes: F16K 27/062 with conical plugs
• CPC Class Codes: F16K 37/0075 For recording or indicating the functioning of a valve in combination with test equipment
• CPC Class Codes: F16K 37/0091 by measuring fluid parameters
• CPC Class Codes: G01F 25/11 using a seal ball or piston in a test loop
• CPC Class Codes: G01M 3/2876 for valves G01M3/30 takes precedence

Abstract

A method for determining the seal integrity of a four way valve includes tracking a fluid line pressure in a fluid line that is in fluid communication with the inlet of the four way valve, with a line pressure transmitter. A body cavity pressure in a body cavity of the four way valve can be tracked with a body cavity pressure transmitter. The body cavity is a space within the valve body outside of the valve plug. The four way valve can be insulated with a thermal insulation that reduces the effect of an ambient temperature on the body cavity pressure. A valve body temperature can be monitored with a valve body temperature transmitter.

Claims

1. A method for determining the seal integrity of a four way valve, the four way valve having a valve body with an inlet, an outlet, a first circulation port, and a second circulation port, the four way valve further having a valve plug located within the valve body with valve body seals fluidly sealing between the valve body and the valve plug, the valve plug being rotatable between a forward seated position to direct a fluid from the inlet to the first circulation port, and a reverse seated position to direct the fluid from the inlet to the second circulation port, the method comprising:

tracking a fluid line pressure in a fluid line that is in fluid communication with the inlet, with a line pressure transmitter;

tracking a body cavity pressure in a body cavity of the four way valve, with a body cavity pressure transmitter, the body cavity being a space within the valve body outside of the valve plug;

insulating the four way valve with a thermal insulation that reduces the effect of an ambient temperature on the body cavity pressure; and

tracking a valve body temperature with a valve body temperature transmitter.

2. A method in accordance with claim 1, further comprising transmitting the fluid line pressure, the body cavity pressure, and the valve body temperature to a data acquisition and monitoring system.

3. A method in accordance with claim 2, further comprising remotely monitoring, analyzing and storing the fluid line pressure, the body cavity pressure, and the valve body temperature with the data acquisition and monitoring system.

4. A method in accordance with claim 1, further comprising determining a rate of increase of the body cavity pressure over time to determine an extent of failure of the valve body seals.

5. A method in accordance with claim 1, further comprising monitoring a health of a pressure relief valve by comparing the body cavity pressure to a set pressure of the pressure relief valve, the pressure relief valve being associated with the body cavity for venting the body cavity fluid from the body cavity to the fluid line.

6. A method in accordance with claim 1, further comprising comparing the body cavity pressure when the valve plug is in the forward seated position to the body cavity pressure when the valve plug is in reverse seated position to determine a health of valve body seals.

7. A method in accordance with claim 1, further comprising determining a cause of a rise in body cavity pressure by monitoring the valve body temperature over time.

16. A system in accordance with claim 1, further comprising a pressure relief valve associated with the body cavity and venting the body cavity fluid from the body cavity to the fluid line monitoring a health of a pressure relief valve when the body cavity pressure reaches a set pressure of the pressure relief valve.

8. A method for determining the seal integrity of a four way valve, the four way valve having a valve body with an inlet, an outlet, a first circulation port, and a second circulation port, the four way valve further having a valve plug located within the valve body with valve body seals fluidly sealing between the valve body and the valve plug, the valve plug being rotatable between a forward seated position to direct a fluid from the inlet to the first circulation port, and a reverse seated position to direct the fluid from the inlet to the second circulation port, the method comprising:

continuously monitoring a fluid line pressure in a fluid line that is in fluid communication with the inlet, with a line pressure transmitter that transmits the fluid line pressure to a data acquisition and monitoring system;

continuously monitoring a body cavity pressure in a body cavity of the four way valve over time, with a body cavity pressure transmitter that transmits the body cavity pressure to the data acquisition and monitoring system, the body cavity being a space within the valve body outside of the valve plug;

insulating the four way valve with a thermal insulation that reduces the effect of an ambient temperature on the body cavity pressure; and

continuously monitoring a valve body temperature over time with a valve body temperature transmitter that transmits the valve body temperature to a data acquisition and monitoring system.

9. A method in accordance with claim 8, further comprising analyzing the body cavity pressure over time to determining a rate of increase of the body cavity pressure over time to determine an extent of failure of the valve body seals.

10. A method in accordance with claim 8, further comprising monitoring a health of a pressure relief valve by comparing the body cavity pressure over time to a set pressure of the pressure relief valve, the pressure relief valve being associated with the body cavity for venting the body cavity fluid from the body cavity to the fluid line.

11. A method in accordance with claim 8, further comprising comparing the body cavity pressure when the valve plug is in the forward seated position to the body cavity pressure when the valve plug is in reverse seated position to determine a health of valve body seals.

12. A method in accordance with claim 8, further comprising determining if the valve body temperature is causing a rise in the body cavity pressure by analyzing the valve body temperature over time.

17. A method in accordance with claim 8, further comprising remotely monitoring, analyzing and storing the fluid line pressure, the body cavity pressure, and the valve body temperature with the data acquisition and monitoring system.

13. A system for determining the seal integrity of a four way valve, the four way valve having a valve body with an inlet, an outlet, a first circulation port, and a second circulation port, the four way valve further having a valve plug located within the valve body with valve body seals fluidly sealing between the valve body and the valve plug, the valve plug being rotatable between a forward seated position to direct a fluid from the inlet to the first circulation port, and a reverse seated position to direct the fluid from the inlet to the second circulation port, the system comprising:

a line pressure transmitter associated with a fluid line that is in fluid communication with the inlet, the line pressure transmitter tracking a fluid line pressure;

a body cavity pressure transmitter associated with a body cavity of the four way valve tracking a body cavity pressure, the body cavity being a space within the valve body outside of the valve plug;

thermal insulation insulating the four way valve and reducing the effect of an ambient temperature on the body cavity pressure; and

a valve body temperature transmitter associated with the valve body and tracking a valve body temperature.

14. A system in accordance with claim 13, further comprising a data acquisition and monitoring system gathering the fluid line pressure, the body cavity pressure, and the valve body temperature.

15. A system in accordance with claim 13, wherein the data acquisition and monitoring system is a located remotely from the four way valve and remotely monitors, displays, analyzes and stores the fluid line pressure, the body cavity pressure, and the valve body temperature.