Switch failure detection device, battery pack including the same, and method of detecting failure of electronic switch

• US 9,383,412 B2
• Filed: 07/10/2015
• Issued: 07/05/2016
• Est. Priority Date: 03/01/2012
• Status: Active Grant

• Current Assignee: GS Yuasa International Ltd. (GS Yuasa Corporation)
• Original Assignee: GS Yuasa International Ltd. (GS Yuasa Corporation)
• Inventors: Shiraishi, Takeyuki, Itagaki, Takeshi
• Primary Examiner(s): Assouad, Patrick
• Assistant Examiner(s): CURTIS, SEAN M
• Application Number:
  US14/796,659
• Publication Number:
  US 20150316617A1
• Time in Patent Office: 361 Days
• Field of Search: 324/762.08, 324/762.09, 324/768, 324/769, 324/415, 324/416, 320/104, 320/112, 320/118, 320/128, 320/162, 320134-137, 320/163, 320/164, 307/85, 307/64, 361/90, 361/91.1
• US Class Current: 1/1
• CPC Class Codes: G01R 31/327 Testing of circuit interrupters, switches or circuit-breakers
• CPC Class Codes: G01R 31/3277 of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches
• CPC Class Codes: G01R 31/3278 of relays, solenoids or reed switches measuring contact resistance G01R27/205; high voltage magnetic switches G01R31/3271, G01R31/333; testing electric windings G01R31/72; monitoring of fail safe circuits H01H47/002
• CPC Class Codes: H02J 7/00302 Overcharge protection
• CPC Class Codes: H02J 7/00306 Overdischarge protection
• CPC Class Codes: H02J 7/0031 using battery or load disconnect circuits H02J9/002 takes precedence
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A switch failure detection device configured to be installed in an electric system including an electric storage device, the switch failure detection device including at least one electronic switch to be connected in a path in which a charging current to the electric storage device and a discharging current from the electric storage device flow, the at least one electronic switch including a first electronic switch, at least one rectifier for passing a discharging current by bypassing the electronic switch when the electronic switch is turned off, the at least one rectifier including a first rectifier being connected parallel to or being parasitic to the first electronic switch such that a forward direction thereof corresponds to a direction in which the discharging current flows, a switch voltage detection circuit configured to detect a voltage drop caused by the at least one electronic switch, and a controller.

Claims

1. A switch failure detection device configured to be installed in an electric system including an electric storage device, the switch failure detection device comprising:

at least one electronic switch to be connected in a path in which a charging current to the electric storage device and a discharging current from the electric storage device flow, the at least one electronic switch including a first electronic switch;

at least one rectifier for passing a discharging current by bypassing the electronic switch when the electronic switch is turned off;

a switch voltage detection circuit configured to detect a voltage drop caused by the at least one electronic switch; and

a controller for;

determining whether the electric storage device is in a discharging state;

sending an off-command signal to the first electronic switch to turn off the first electronic switch if the electric storage device is in the discharging state;

receiving the voltage detected by the switch voltage detection circuit while the off-command signal is sent to the first electronic switch;

determining an input-output voltage of the at least one electronic switch based on the voltage;

determining whether the input-output voltage is lower than a reference voltage; and

determining the first electronic switch has a turn-off problem in which the first electronic switch does not turn off according to the off-command signal if the input-output voltage is lower than the reference voltage.

2. The switch failure detection device according to claim 1, wherein the at least one electronic switch further includes a second electronic switch, and

wherein the at least one rectifier includes a rectifier, the rectifier being connected parallel to or being parasitic to the second electronic switch such that a forward direction thereof corresponds to a direction in which the charging current flows.

3. The switch failure detection device according to claim 2, wherein the controller

sends the off-command signal to the first electronic switch and an on-command signal to the second electronic switch to turn on the second electronic switch if the electric storage device is in the discharging state.

7. A battery pack, comprising:

an electric storage device; and

the switch failure detection device according to claim 1.

11. An electric system, comprising:

an external device including a load; and

the battery pack according to claim 7,

wherein, in the discharging state, the electric storage device supplies power through the path to the load.

12. The electric system according to claim 11, wherein the electric system comprises a vehicle.

13. The switch failure detection device according to claim 1, wherein the switch failure detection device causes the electric storage device to supply power through the path to an external device including a load while sending an off-command signal to the first electronic switch.

14. The switch failure detection device according to claim 1, wherein the switch voltage detection circuit is configured to detect a voltage drop caused by the at least one electronic switch and the at least one rectifier.

15. The battery pack according to claim 7, wherein, in the discharging state, the electric storage device supplies power through the path to an external device including a load.

16. The battery pack according to claim 7, wherein the switch voltage detection circuit is configured to detect a voltage drop caused by the at least one electronic switch and the at least one rectifier.

4. A switch failure detection device configured to be installed in an electric system including an electric storage device, the switch failure detection device comprising:

at least one electronic switch to be connected in a path in which a charging current to the electric storage device and a discharging current from the electric storage device flow, the at least one electronic switch including a first electronic switch;

at least one rectifier for passing a charging current by bypassing the electronic switch when the electronic switch is turned off;

a switch voltage detection circuit configured to detect a voltage drop caused by the at least one electronic switch; and

a controller for;

determining whether the electric storage device is in a charging state;

sending an off-command signal to the first electronic switch to turn off the first electronic switch if the electric storage device is in the charging state;

receiving the voltage detected by the switch voltage detection circuit while the off-command signal is sent to the first electronic switch;

determining an input-output voltage of the at least one electronic switch based on the voltage;

determining whether the input-output voltage is lower than a reference voltage; and

determining the first electronic switch has a turn-off problem in which the first electronic switch does not turn off according to the off-command signal if the input-output voltage is lower than the reference voltage.

5. The switch failure detection device according to claim 4, wherein the at least one electronic switch further includes a second electronic switch, and

wherein the at least one rectifier includes a rectifier, the rectifier being connected parallel to or being parasitic to the second electronic switch such that a forward direction thereof corresponds to a direction in which the discharging current flows.

6. The switch failure detection device according to claim 5, wherein the controller sends the off-command signal to the first electronic switch and an on-command signal to the second electronic switch to turn on the second electronic switch if the electric storage device is in the charging state.

8. A battery pack, comprising:

an electric storage device; and

the switch failure detection device according to claim 4.

9. A method of detecting a failure of an electronic switch in an electric system including an electric storage device, the electronic switch, and a rectifier, the electronic switch being connected in a path in which a charging current to the electric storage device and a discharging current from the electric storage device flow, the rectifier being configured to pass a discharging current by bypassing the electronic switch when the electronic switch is turned off, the method comprising:

determining whether the electric storage device is in a discharging state;

sending an off-command signal to the electronic switch to turn off the electronic switch if the electric storage device is in the discharging state;

detecting a voltage drop caused by the electronic switch while the off-command signal is sent to the electronic switch;

determining an input-output voltage of the electronic switch based on the detected voltage;

determining whether the input-output voltage is lower than a reference voltage; and

determining the electronic switch has a problem in which the-switch dose not turn off according to the off-command signal if the input-output voltage is lower than the reference voltage.

17. The method according to claim 9, wherein, in the discharging state, the electric storage device supplies power through the path to an external device including a load.

18. The method according to claim 9, wherein the detecting detects a voltage drop caused by the electronic switch and the rectifier.

10. A method of detecting a failure of an electronic switch in an electric system including an electric storage device, the electronic switch, and a rectifier, the electronic switch being connected in a path in which a charging current to the electric storage device and a discharging current from the electric storage device flow, the rectifier being configured to pass a charging current by bypassing the electronic switch when the electronic switch is turned off, the method comprising:

determining whether the electric storage device is in a charging state;

sending an off-command signal to the electronic switch to turn off the electronic switch if the electric storage device is in the charging state;

detecting a voltage drop caused by the electronic switch while the off-command signal is sent to the electronic switch;

determining an input-output voltage of the electronic switch based on the detected voltage;

determining whether the input-output voltage is lower than a reference voltage; and

determining the electronic switch has a problem in which the switch dose not turn off according to the off-command signal if the input-output voltage is lower than the reference voltage.

19. A switch failure detector configured to be installed in an electric system including an electric storage device, the switch failure detector comprising:

at least one electronic switch connected in a path in which a charging current to the electric storage device and a discharging current from the electric storage device flow, the at least one electronic switch including an electronic switch;

at least one rectifier for passing a discharging current by bypassing the electronic switch when the electronic switch is turned off;

a switch voltage detection circuit configured to detect a voltage drop caused by the at least one electronic switch; and

a controller configured to determine whether the electric storage device is in a discharging state, and to send an off-command signal to the electronic switch to turn off the electronic switch if the electric storage device is in the discharging state.

20. The switch failure detector according to claim 19, wherein the controller is further configured to receive the voltage detected by the switch voltage detection circuit while the off-command signal is sent to the electronic switch.

21. The switch failure detector according to claim 20, wherein the controller is further configured to determine an input-output voltage of the at least one electronic switch based on the voltage.

22. The switch failure detector according to claim 21, wherein the controller is further configured to determine whether the input-output voltage is lower than a reference voltage.

23. The switch failure detector according to claim 22, wherein the controller is further configured to determine the electronic switch has a turn-off problem in which the electronic switch does not turn off according to the off-command signal.

24. The switch failure detection device according to claim 19, wherein the switch failure detection device causes the electric storage device to supply power through the path to an external device including a load while sending an off-command signal to the electronic switch.

25. The switch failure detection device according to claim 19, wherein the switch voltage detection circuit is configured to detect a voltage drop caused by the at least one electronic switch and the at least one rectifier.