Hybrid storage cell, vehicle and power storage unit employing same, smart grid vehicle system employing vehicle, and power supply network system employing power storage unit

• US 9,385,543 B2
• Filed: 10/09/2012
• Issued: 07/05/2016
• Est. Priority Date: 10/11/2011
• Status: Active Grant

• Current Assignee: Connexx Systems Corporation
• Original Assignee: Connexx Systems Corporation
• Inventors: Kachi, Naoyoshi
• Primary Examiner(s): Chiang, Jack
• Assistant Examiner(s): Bowers, Brandon
• Application Number:
  US14/239,745
• Publication Number:
  US 20140184159A1
• Time in Patent Office: 1,365 Days
• Field of Search: 320/109
• US Class Current: 1/1
• CPC Class Codes: B60L 1/003 to auxiliary motors, e.g. for pumps, compressors
• CPC Class Codes: B60L 1/02 to electric heating circuits
• CPC Class Codes: B60L 15/2009 for braking
• CPC Class Codes: B60L 2200/18 Buses
• CPC Class Codes: B60L 2200/36 Vehicles designed to transport cargo, e.g. trucks
• CPC Class Codes: B60L 2210/30 AC to DC converters
• CPC Class Codes: B60L 2240/421 Speed
• CPC Class Codes: B60L 2240/423 Torque
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 2240/547 Voltage
• CPC Class Codes: B60L 2240/549 Current
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 50/51 characterised by AC-motors
• CPC Class Codes: B60L 50/52 characterised by DC-motors
• CPC Class Codes: B60L 58/13 Maintaining the SoC within a determined range
• CPC Class Codes: B60L 58/14 Preventing excessive discharging
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: B60L 58/16 responding to battery ageing, e.g. to the number of charging cycles or the state of health [SoH]
• CPC Class Codes: B60L 58/18 of two or more battery modules
• CPC Class Codes: B60L 58/22 Balancing the charge of battery modules
• CPC Class Codes: B60L 58/26 : by cooling
• CPC Class Codes: B60L 7/12 : for vehicles propelled by dc motors
• CPC Class Codes: B60L 7/14 : for vehicles propelled by ac motors
• CPC Class Codes: H01M 10/052 : Li-accumulators
• CPC Class Codes: H01M 10/06 : Lead-acid accumulators semi-lead accumulators H01M10/20
• CPC Class Codes: H01M 10/44 : Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H01M 16/00 : Structural combinations of different types of electrochemical generators
• CPC Class Codes: H01M 4/5825 : Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines
• CPC Class Codes: Y02E 60/10 : Energy storage using batteries
• CPC Class Codes: Y02T 10/64 : Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 : Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/72 : Electric energy management in electromobility

Abstract

Provided is a hybrid storage cell that can prevent overcharge, despite lacking an expensive protection switch or other device adapted to deal with high current or high voltage, in order to proactively prevent rupture or ignition of lithium ion storage cells or other organic solution storage cells in the event of unforeseen overcharging. The cell comprises a plurality of series-connected virtual cells (32) of parallel-connected organic solution storage cells (24A) and aqueous solution storage cells (26A), the organic solution storage cells and the aqueous solution storage cells having closely approximating average discharge voltages. The overcharge threshold voltage of the organic solution storage cells is designed to be higher than the final discharge voltage of the aqueous solution storage cells, and the final discharge voltage of the organic solution storage cells to be lower than the final discharge voltage of the aqueous solution storage cells. In the event that the organic solution storage cells of a virtual cell are exposed to overcharge energy that could lead to overcharge, the energy is absorbed by a hydrogen-generating reaction of the aqueous solution storage cells, holding the discharge voltage of the virtual cell to the final discharge voltage of the aqueous solution storage cells, and preventing the organic solution storage cells from reaching the overcharge threshold voltage.

Claims

1. A hybrid storage battery comprising a plurality of virtual batteries connected in series to each other and each virtual battery comprising an organic solution based battery using an organic solution as electrolyte that is connected in parallel to an aqueous solution based battery using a aqueous electrolyte as electrolyte, wherein:

the organic solution based battery and the aqueous solution based battery of each virtual battery have average discharging voltages approximate to each other, and are so designed that a potentially overcharging voltage of the organic solution based battery is higher than a final charging voltage of the aqueous solution based battery and a final charging voltage of the organic solution based battery is lower than the final charging voltage of the aqueous solution based battery;

the organic solution based battery of each virtual battery becomes overcharged if it is charged beyond its final charging voltage, and gets into a dangerous state if it is charged beyond its potentially overcharging voltage, and the aqueous solution based battery of each virtual battery becomes overcharged if it is charged beyond its final charging voltage; and

when each of the plurality of virtual batteries is supplied with sufficient overcharging energy to get the organic solution based battery to become overcharged, the aqueous solution based battery carries out a hydrogen evolving reaction to absorb the overcharging energy so that a charging voltage of the virtual battery is suppressed to the final charging voltage of the aqueous solution based battery, thereby preventing the organic solution based battery from reaching its potentially overcharging voltage, and

wherein the organic solution based battery and the aqueous solution based battery are so designed that the average discharging voltage of the organic solution based battery lies between the final charging voltage of the aqueous solution based battery and the average discharging voltage of the aqueous solution based battery.

2. The hybrid storage battery according to claim 1, wherein the organic solution based battery and the aqueous solution based battery are so designed that the final discharging voltage of the organic solution based battery is higher than the final discharging voltage of the aqueous solution based battery.

3. A vehicle equipped with the hybrid storage battery according to claim 1 as a driving energy source.

4. The vehicle according to claim 3, which recovers surplus energy during travel as regenerative electric power and uses it for charging the hybrid storage battery.

5. A smart grid vehicle system, comprising:

the vehicle according to claim 3; and

a power storage equipment including one or more cassette modules of the organic solution based batteries or lithium-ion batteries as charged and stored, and a charger adapted to recharge a cassette module of the organic solution based batteries or lithium-ion batteries that has discharged and is in need of replacement,

wherein each organic solution based battery or each lithium-ion battery is contained in each virtual battery of the plurality of virtual batteries connected in series to each other, and

wherein the organic solution based batteries or lithium-ion batteries are connected in series to each other.

6. The smart grid vehicle system according to claim 5, wherein the power storage equipment includes a replacing structure adapted to replace the cassette module of the organic solution based batteries or lithium-ion batteries that has discharged and is in need of replacement and that is mounted on the vehicle by the cassette module of the organic solution based batteries or lithium-ion batteries as charged and stored.

7. A power storage equipment, comprising:

one or more hybrid storage batteries which are stored inside and are the hybrid storage battery according to claim 1;

a charger adapted to recharge the hybrid storage battery, or a cassette module of the organic solution based batteries or lithium-ion batteries that has discharged,

wherein the hybrid storage battery, or the cassette module of the organic solution based batteries or lithium-ion batteries as charged can be substituted for the hybrid storage battery, or the cassette module of the organic solution based batteries or lithium-ion batteries that has discharged and is in need of replacement,

wherein each organic solution based battery or each lithium-ion battery is contained in each virtual battery of the plurality of virtual batteries connected in series to each other, and

wherein the organic solution based batteries or lithium-ion batteries are connected in series to each other.

8. The power storage equipment according to claim 7, further comprising a cassette module of the organic solution based batteries or lithium-ion batteries as charged which is stored inside.

9. A hybrid storage battery comprising a plurality of virtual batteries connected in series to each other and each virtual battery comprising a lithium-ion battery connected in parallel to a lead-acid battery, wherein:

the lithium-ion battery and the lead-acid battery of each virtual battery have average discharging voltages approximate to each other, and are so designed that a potentially overcharging voltage of the lithium-ion battery is higher than a final charging voltage of the lead-acid battery and a final charging voltage of the lithium-ion battery is lower than the final charging voltage of the lead-acid battery;

the lithium-ion battery of each virtual battery becomes overcharged if it is charged beyond its final charging voltage, and gets into a dangerous state if it is charged beyond its potentially overcharging voltage, and the lead-acid battery of each virtual battery becomes overcharged if it is charged beyond its final charging voltage; and

when each of the plurality of virtual batteries is supplied with sufficient overcharging energy to get the lithium-ion battery to become overcharged, the lead-acid battery carries out a hydrogen evolving reaction to absorb the overcharging energy so that a charging voltage of the virtual battery is suppressed to the final charging voltage of the lead-acid battery, thereby preventing the lithium-ion battery from reaching its potentially overcharging voltage,

wherein the lithium-ion battery and the lead-acid battery are so designed that the average discharging voltage of the lithium-ion battery lies between the final charging voltage of the lead-acid battery and the average discharging voltage of the lead-acid battery.

10. The hybrid storage battery according to claim 9, wherein the lithium-ion battery and the lead-acid battery are so designed that the final discharging voltage of the lithium-ion battery is higher than the final discharging voltage of the lead-acid battery.

11. The hybrid storage battery according to claim 9, wherein the lithium-ion battery is a lithium iron phosphate battery that uses lithium iron phosphate as a cathode active material.

12. The hybrid storage battery according to claim 9, which includes a virtual battery balancer circuit adapted to adjust a state of charge of the plurality of virtual batteries connected in series to each other in a balanced manner, the virtual battery balancer circuit being provided for each virtual battery.

13. The hybrid storage battery according to claim 9, wherein:

the lithium-ion battery comprises a plurality of series-connected lithium-ion cells or comprises a plurality of series-connected first cell groups each comprising a plurality of parallel-connected lithium-ion cells; and

the hybrid storage battery further includes a first cell balancer circuit adapted to bring a state of charge of the plurality of series-connected lithium-ion cells or the plurality of series-connected first cell groups to a same level.

14. The hybrid storage battery according to claim 9 wherein:

the lead-acid battery comprises a plurality of series-connected lead-acid battery cells or comprises a plurality of series-connected second cell groups each comprising a plurality of parallel-connected lead-acid battery cells; and

the hybrid storage battery further includes a second cell balancer circuit adapted to bring a state of charge of the plurality of series-connected lead-acid battery cells or the plurality of series-connected second cell groups to a same level.

15. The hybrid storage battery according to claim 9, wherein the plurality of virtual batteries have an operating voltage in a range of 9.0 V to 17.0 V.

16. The hybrid storage battery according to claim 9, wherein the plurality of virtual batteries have an operating voltage in a range of 18.0 V to 34.0 V.

17. The hybrid storage battery according to claim 9, which has an operating voltage no more than 60 V.

18. The hybrid storage battery according to claim 9, wherein energy supply from the hybrid storage battery is performed mainly from the lithium-ion battery in an early stage of discharging from a fully charged state, and performed from the lead-acid battery in a later stage of discharging from the fully charged state.

19. The hybrid storage battery according to claim 9, wherein a plurality of lithium-ion batteries connected in series to each other are in a form of a cassette module being detachable and replaceable, each lithium-ion battery being contained in each virtual battery of the plurality of virtual batteries connected in series to each other.

20. A power storage equipment, comprising:

one or more hybrid storage batteries which are stored inside, each hybrid storage battery comprising a plurality of virtual batteries connected in series to each other and each virtual battery comprising an organic solution based battery using an organic solution as electrolyte that is connected in parallel to an aqueous solution based battery using a aqueous electrolyte as electrolyte;

a cassette module of the organic solution based batteries or lithium-ion batteries as charged which is stored inside; and

a charger adapted to recharge a cassette module of the organic solution based batteries or lithium-ion batteries that has discharged,

wherein each organic solution based battery or each lithium-ion battery is contained in each virtual battery of the plurality of virtual batteries connected in series to each other,

wherein the organic solution based batteries or lithium-ion batteries are connected in series to each other,

wherein the cassette module of the organic solution based batteries or lithium-ion batteries as charged can be substituted for the cassette module of the organic solution based batteries or lithium-ion batteries that has discharged and is in need of replacement,

wherein the power storage equipment is connected to a power supply network connecting a plurality of facilities to be supplied with electrical power, and is used for power leveling and power storage, and

wherein;

the organic solution based battery and the aqueous solution based battery of each virtual battery have average discharging voltages approximate to each other, and are so designed that a potentially overcharging voltage of the organic solution based battery is higher than a final charging voltage of the aqueous solution based battery and a final charging voltage of the organic solution based battery is lower than the final charging voltage of the aqueous solution based battery;

the organic solution based battery of each virtual battery becomes overcharged if it is charged beyond its final charging voltage, and gets into a dangerous state if it is charged beyond its potentially overcharging voltage, and the aqueous solution based battery of each virtual battery becomes overcharged if it is charged beyond its final charging voltage; and

when each of the plurality of virtual batteries is supplied with sufficient overcharging energy to get the organic solution based battery to become overcharged, the aqueous solution based battery carries out a hydrogen evolving reaction to absorb the overcharging energy so that a charging voltage of the virtual battery is suppressed to the final charging voltage of the aqueous solution based battery, thereby preventing the organic solution based battery from reaching its potentially overcharging voltage.

21. A power supply network system, comprising:

the power storage equipment according to claim 20;

a power supply network which connects the power storage equipment and a plurality of facilities to be supplied with electrical power such that electrical power can be supplied from the power storage equipment to the plurality of facilities to be supplied with electrical power; and

a power supply command unit that is individually installed in the plurality of facilities to be supplied with electrical power and which, in case of power failure, commands supply of electrical power to the power storage equipment and manages a quantity of electrical power as supplied through the power supply network.