System and method for dispensing toppings

• US 9,386,799 B2
• Filed: 06/06/2013
• Issued: 07/12/2016
• Est. Priority Date: 06/06/2012
• Status: Active Grant

• Current Assignee: Creator, Inc.
• Original Assignee: Momentum Machines Company
• Inventors: Vardakostas, Alexandros, Frehn, Steven, McDonald, John Lawrence
• Primary Examiner(s): NGUYEN, PHUONG T
• Application Number:
  US13/911,637
• Publication Number:
  US 20140154384A1
• Time in Patent Office: 1,132 Days
• Field of Search: 994/505, 994/504, 993/25, 993/26, 993/57, 993/34, 993/52, 993/58, 993/55, 994/43.C, 994/43.R, 994/94, 994/51, 995/38, 426/274, 426/275, 426/574, 426/629, 426/641, 426/656, 426/634, 426516-519, 426/531, 426/802
• US Class Current: 1/1
• CPC Class Codes: A21C 15/002 Apparatus for spreading granular material on, or sweeping or coating the surface of baked articles of pieces of dough A21C9/04; for confectionary A23G3/28
• CPC Class Codes: A21C 9/04 Apparatus for spreading granular material on, or sweeping or coating the surfaces of, pieces or sheets of dough coating baked articles A21C15/002
• CPC Class Codes: A23P 20/20 Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
• CPC Class Codes: A23V 2002/00 Food compositions, function of food ingredients or processes for food or foodstuffs
• CPC Class Codes: G07F 17/0078 Food articles which need to be processed for dispensing in a hot or cooked condition, e.g. popcorn, nuts

Abstract

One variation of a method for dispensing toppings onto topping vehicles includes: indexing a first topping vehicle to a first position adjacent a first topping module, the first topping module comprising a first hopper containing a first topping of a first topping type; indexing a second topping vehicle to a second position adjacent a second topping module comprising a second hopper containing a second topping of a second topping type; retracting a first blade of the first topping module; advancing the first blade through the first topping; retracting a first retaining plate to dispense a topping slice from the first topping onto the first topping vehicle according to a first topping order for the first topping vehicle specifying the first topping type, the first retaining plate offset from the first blade opposite the first hopper; advancing the first retaining plate; and indexing the first topping vehicle to the second position.

Claims

1. A system for dispensing toppings onto topping vehicles, comprising:

a first topping module comprising a first hopper and a first blade, the first hopper configured to dispense a first topping sample of a first topping type, the first blade adjacent a discharge end of the first hopper, defining a smooth leading edge, and configured to slice a topping serving from the first topping sample;

a second topping module comprising a second hopper and a second blade, the second hopper configured to dispense a second topping sample of a second topping type distinct from the first topping type, and the second blade adjacent a discharge end of the second hopper, defining a serrated leading edge, and configured to slice a topping serving from the second topping sample;

a conveyor configured to sequentially index a series of topping vehicles from a first position adjacent the first topping module to a second position adjacent the second topping module;

a beam extending across the first topping module and the second topping module;

a first selection actuator supported by the beam adjacent the first topping module and configured to selectively couple the first blade to the beam during a dispense cycle in response to entry of a first topping vehicle into the first position, the first topping order specifying a second combination of topping types comprising the first topping type;

a second selection actuator supported by the beam adjacent the second topping module and configured to selectively decouple the second blade from the beam during the dispense cycle in response to entry of a second topping vehicle into the second position, the second topping order specifying a second combination of topping types excluding the second topping type and distinct from the first combination of topping types;

a beam actuator configured to advance and retract the beam, relative to the first topping module and the second topping module, during the dispense cycle to slice a first topping serving from the first topping sample onto the first topping vehicle.

2. The system of claim 1, wherein the conveyor is configured to advance the first topping vehicle comprising one half of a hamburger bun from the first position to the second position, and wherein the first hopper defines an internal cross-section configured to accept the first topping sample comprising one of a whole pickle, a whole tomato, a whole onion, and a head of lettuce.

3. The system of claim 1, wherein the first topping module further comprises a first retaining plate adjacent the first blade opposite the first hopper;

wherein the first hopper is configured to gravity feed the first topping sample onto the first retaining plate set in an advanced position, the first blade offset above from the first retaining plate by a first preset topping thickness specified for the first topping type;

wherein the second topping module further comprises a second retaining plate adjacent the second blade opposite the second hopper; and

wherein the second hopper is configured to gravity feed the second topping sample onto the second retaining plate set in an advanced position the second blade offset from the second retaining plate by a second preset topping thickness specified for the second topping type, the second preset topping thickness different from the first preset to in thickness.

4. The system of Claim 3 , wherein, in response to slicing the first topping serving from the first topping sample during the dispense cycle:

the first selection actuator selects the first retaining plate to couple the first retaining plate to the beam;

the second selection actuator deselects the second retaining plate to decouple the retaining plate from the beam;

the beam actuator retracts the beam to release the first topping serving of the first topping type onto the first topping vehicle; and

the beam actuator advances the beam to reset the first retaining plate in the first topping module.

5. The system of claim 1, wherein the first topping module further comprises a preceding hopper and a hopper magazine, wherein the preceding hopper dispenses topping samples of the first topping type, and wherein the hopper magazine supports the first hopper, supports the preceding hopper adjacent the first hopper and over the first blade to dispense the second topping sample toward the first blade, and advances the first hopper into a dispense position over the first blade in response to exhaustion of the topping samples from the preceding hopper.

6. The system of Claim ₅, wherein the first topping module further comprises a chute arranged between the first blade and the discharge end of the first hopper, the chute defining an axial length less than an axial length of the first hopper, the magazine configured to axially align the preceding hopper with the chute and to axially align the first hopper with the chute in sequence.

7. The system of claim 1, wherein the first blade is transiently coupled to a leading edge of a cutting plate, wherein the cutting plate comprises a planar perforated region defining a series of bores of cross-section less than a cross-section of topping samples of the first topping type, the planar perforated region adjacent the first topping sample when the cutting plate is fully advanced through the first topping sample.

8. The system of claim 1, wherein the first actuator, the second actuator, and the beam actuator cooperate:

to selectively dispense the first topping serving from the first topping module configured to dispense pickle in response to entry of the first topping vehicle into the first position;

to selectively withhold the second topping serving from the second topping module configured to dispense tomato in response to entry of the second topping vehicle into the second position;

to selectively dispense a fifth topping serving from the second topping module in response to entry of the first topping vehicle into the second position;

to selectively dispense a third topping serving from a third topping module configured to dispense onion in response to entry of the first topping vehicle into a third position adjacent the third topping module; and

to selectively dispense a fourth topping serving from a fourth topping module configured to dispense lettuce in response to entry of the first topping vehicle into a fourth position adjacent the third topping module based on the first topping order and the second topping order.

9. The system of claim 1, wherein the first topping module further comprises a heating element adjacent a discharge end of the first hopper and configured to heat topping samples contained in the first hopper.

10. A system for dispensing toppings onto a first topping vehicle, comprising:

a first topping module comprising;

a first hopper of a first axial length, defining a closed cross-section, and configured to dispense topping samples of a first topping type;

a succeeding hopper configured to dispense topping samples of the first topping type;

a first blade adjacent a discharge end of the first hopper, defining a smooth leading edge, and configured to slice a topping serving from a topping sample dispensed from the first hopper;

a chute defining a second axial length less than the first axial length and interposed between the first blade and the discharge end of the first hopper; and

a hopper magazine supporting the first hopper, supporting the succeeding hopper behind the first hopper, aligning the first hopper axially with the chute, and indexing the second hopper into position over the chute in response to exhaustion of topping samples from the first hopper;

a second topping module comprising a second hopper and a second blade, the second hopper configured to dispense topping samples of a second topping type distinct from the first topping type, and the second blade adjacent a discharge end of the second hopper, defining a serrated leading edge, and configured to slice a topping serving from a topping sample dispensed from the second hopper;

a conveyor configured to advance the first topping vehicle from a first position adjacent the first topping module to a second position adjacent the second topping module; and

a set of actuators;

configured to selectively retract and advance the first blade to dispense a topping serving from the first topping sample in response advancement of the first topping vehicle into the first position by the conveyor; and

configured to selectively retract and advance the second blade independently of the first blade, to dispense a topping serving from the second topping sample onto the first topping vehicle in response to advancement of the first topping vehicle from the first position into the second position by the conveyor.

11. The system of claim 10, wherein the set of actuators comprises:

a beam spanning the first topping module and the second topping module;

a first selection actuator coupled to the beam and configured to selectively engage the first blade and the first retaining plate of the first topping module;

a second selection actuator coupled to the beam and configured to selectively engage the second blade and the second retaining plate of the second topping module; and

a beam actuator configured to advance and to retract the beam.

12. The system of Claim 11, further comprising a processor correlating a current draw of an actuator, in the set of actuators, advancing the beam with a sharpness of the first blade, and wherein the processor triggers an alarm in response to a determined blade sharpness below a threshold blade sharpness.

13. The system of claim 11, wherein the set of actuators cooperate to dispense a topping serving from the first topping sample onto the first topping vehicle in the first position by selecting the first blade in a fully-advanced position, retracting the first blade into a fully-retracted position, advancing the first blade into a fully-advanced position, disengaging the first blade, selecting the retaining plate in a fully-advanced position, retracting the retaining plate into a fully-retracted position to release the topping serving from the first topping sample, advancing the retaining plate into a fully-advanced position, and disengaging the retaining plate.

14. The system of claim 10, wherein the first topping module further comprises a heating element coupled to the chute and configured to heat topping samples contained in the first hopper aligned axially with the chute.