Prosthetics and orthotics

• US 9,387,095 B2
• Filed: 07/23/2013
• Issued: 07/12/2016
• Est. Priority Date: 07/23/2012
• Status: Active Grant

• Current Assignee: Touch Bionics Limited (Ossur hf)
• Original Assignee: Touch Bionics Limited (Ossur hf)
• Inventors: McLeary, Gordon, Gill, Hugh
• Primary Examiner(s): SNOW, BRUCE EDWARD
• Application Number:
  US14/416,737
• Publication Number:
  US 20150190245A1
• Time in Patent Office: 1,085 Days
• US Class Current: 1/1
• CPC Class Codes: A61F 2/54 Artificial arms or hands or parts thereof
• CPC Class Codes: A61F 2/583 Hands; Wrist joints
• CPC Class Codes: A61F 2/586 Fingers
• CPC Class Codes: A61F 2002/543 Lower arms or forearms
• CPC Class Codes: A61F 2002/546 Upper arms
• CPC Class Codes: A61F 2002/6836 Gears specially adapted therefor, e.g. reduction gears
• CPC Class Codes: A61F 2002/6863 magnetic
• CPC Class Codes: A61F 2002/701 operated by electrically controlled means, e.g. solenoids or torque motors
• CPC Class Codes: A61F 2002/7625 for measuring angular position
• CPC Class Codes: A61F 5/0102 specially adapted for correcting deformities of the limbs or for supporting them; Ortheses, e.g. with articulations

Abstract

A prosthesis or an orthosis such as a hand prosthesis (10) comprises a moveable component (12). The moveable component (12) has a motor (14) operable to drive a worm gear (16). The hand prosthesis (10) also comprises a worm gear wheel 18 fixedly mounted on a support member (20). The moveable component (12) extends generally tangentially with respect to the worm gear wheel (18) and is mounted for rotation about the worm gear wheel (18). The worm gear (16) is in engagement with the worm gear wheel (18) such that, when the motor (14) is operated in use of the hand prosthesis (10), the moveable component (12) rotates about the worm gear wheel 18. The moveable component (12) includes two electrical contact members (50a) and (50b) and the worm gear wheel (18) includes two electrical contact surfaces (52a) and (52b). The electrical contact members (50a), (50b) and the electrical contact surfaces (52a), (52b) are arranged to slidably contact one another as the moveable component (12) rotates about the worm gear wheel (18).

Claims

1. A prosthesis comprising:

a moveable component having a motor operable to drive a worm gear;

a worm gear wheel fixedly mounted on a support member of the prosthesis; and

a position sensing encoder for sensing the position of the moveable component relative to the worm gear wheel or the support member, the position sensing encoder including at least one electrical contact member and first and second electrical contact surfaces, each electrical contact surface comprising a plurality of electrical contact elements;

wherein the moveable component extends generally tangentially with respect to the worm gear wheel and is mounted for rotation about the worm gear wheel, the worm gear being in engagement with the worm gear wheel such that, when the motor is operated in use of the prosthesis, the moveable component rotates about the worm gear wheel,

wherein one of the moveable component and the worm gear wheel or the support member includes the at least one electrical contact member and the other of the moveable component and the worm gear wheel or the support member includes at least one of the first or second electrical contact surfaces, the at least one electrical contact member and at least one of the first or second electrical contact surfaces being arranged to slidably contact one another as the moveable component rotates about the worm gear wheel to thereby provide a plurality of output pulses indicative of the position of the movable component.

2. A prosthesis according to claim 1, wherein the at least one electrical contact member and at least one of the first or second electrical contact surfaces are arranged such that, when the motor is operated in use, an electrical contact is maintained between the at least one electrical contact member and at least one of the first or second electrical contact surfaces as the moveable component rotates about the worm gear wheel.

3. A prosthesis according to claim 1, wherein the at least one electrical contact member is biased towards at least one of the first or second electrical contact surfaces.

4. A prosthesis according to claim 1, wherein the at least one electrical contact member comprises a pin member, the pin member comprising a substantially flat head portion which is arranged to contact at least one of the first or second electrical contact surfaces, or a dome-shaped head portion which is arranged to contact at least one of the first or second electrical contact surfaces.

5. A prosthesis according to claim 1, wherein the at least one electrical contact member is housed in a housing which is positioned in the moveable component, the worm gear wheel or the support member.

6. A prosthesis according to claim 5, wherein the housing includes one or more biasing devices for biasing the at least one electrical contact member towards at least one of the first or second electrical contact surfaces.

7. A prosthesis according to claim 1, wherein at least one of the first or second electrical contact surfaces is an elongate track.

8. A prosthesis according to claim 1, wherein at least one of the first or second electrical contact surfaces is arc-shaped and the shape and length of at least one of the first or second electrical contact surfaces is arranged to follow a path of the at least one electrical contact member as it rotates about the worm gear wheel.

9. A prosthesis according to claim 1, wherein at least a part of at least one of the first or second electrical contact surfaces is etched onto the moveable component, the worm gear wheel or the support member.

10. A prosthesis according to claim 1, wherein at least a part of at least one of the first or second electrical contact surfaces is provided on a support member, the support member being a sheet which is fixedly attachable to the moveable component, the worm gear wheel or the support member.

11. A prosthesis according to claim 1, wherein at least one of the first or second electrical contact surfaces includes one or more electrical connections for operation of the motor.

12. A prosthesis according to claim 11, wherein the one or more electrical connections of at least one of the first or second electrical contact surfaces are arranged to connect with the one or more electrical connections of the support member.

13. A prosthesis according to claim 1, wherein the prosthesis includes two electrical contact members, a first electrical contact member being arranged to be in sliding contact with the first electrical contact surface and a second electrical contact member being arranged to be in sliding contact with the second electrical contact surface.

14. A prosthesis according to claim 1, wherein the position sensing encoder is operable to produce an output signal indicative of the position of the moveable component relative to the worm gear wheel or the support member.

15. A prosthesis according to claim 14, wherein the output signal is an encoded signal and the position sensing encoder further includes an encoder, the encoder being operable to produce an output signal indicative of the position of the moveable component relative to the worm gear wheel or the support member.

16. A prosthesis according to claim 1, wherein the least one electrical contact member is positioned on one of the moveable component and the worm gear wheel or the support member and at least one of the first or second electrical contact surfaces is positioned on the other of the moveable component and the worm gear wheel or the support member.

17. A prosthesis according to claim 1, wherein the at least one electrical contact member of the position sensing encoder comprises a pin member, the pin member comprising a substantially flat head portion which is arranged to contact at least one of the first or second electrical contact surfaces, or a dome-shaped head portion which is arranged to contact at least one of the first or second electrical contact surfaces.

18. A prosthesis according to claim 1, wherein at least one of the first or second electrical contact surfaces of the position sensing encoder is an elongate track.

19. A prosthesis according to claim 1,

wherein the first contact surface and the second contact surface of the position sensing encoder comprises at least partially overlapping elongate tracks, and

wherein the partially overlapping areas of the first and second elongate tracks additionally include an area where the spacing between the first and second tracks reduces or increases gradually.

20. A prosthesis according to claim 19, further comprising an indicator device arranged to output a signal to a user when the at least one electrical contact member of the position sensing encoder enters the area where the spacing between the first and second tracks reduces gradually or increases gradually, or where the spacing between the first and second tracks is less than or greater than a main operational area.

21. A prosthesis according to claim 1, wherein the position sensing encoder includes at least one optical reading member and at last one optically readable surface.

22. A prosthesis according to claim 21, wherein the at least one optical reading member includes a photocell or a photoemitter-detector pair.

23. A prosthesis according to claim 21, wherein the position sensing encoder outputs an encoded signal in the form of a series of spaced apart pulses, the encoded signal being indicative of the position of the moveable component relative to the worm gear wheel.

24. A prosthesis according to claim 21, wherein the position sensing encoder further comprises an indicator device that outputs a signal to a user when the at least one optical reading member of the position sensing encoder enters the smaller operational area where an optical pattern of the optically readable surface differs from the main operational area.

29. A prosthesis according to claim 1, wherein the first and second contact surfaces are elongate tracks.

30. A prosthesis according to claim 29, wherein the first and second contact surfaces are arc-shaped and the shape and length of the first and second contact surfaces are arranged to follow a path of the at least one electrical contact member of the position sensing encoder as it rotates about the worm gear wheel.

31. A prosthesis according to claim 1, wherein the first contact surface and the second contact surface of the position sensing encoder are electrically isolated from one another.

32. A prosthesis according to claim 31, wherein the first contact surface and the second contact surface of the position sensing encoder are arranged such that the at least one electrical contact member of the position sensing encoder alternately electrically connects and electrically disconnects the first contact surface and the second contact surface as the at least one electrical contact member rotates about the worm gear wheel.

33. A prosthesis according to claim 31, wherein the first and second elongate tracks of the position sensing encoder at least partially overlap in the direction of a path of the at least one electrical contact member as it rotates about the worm gear wheel.

34. A prosthesis according to claim 33, wherein the partially overlapping areas of the first and second elongate tracks includes an area of equal spacing between the first and second tracks.

25. A prosthesis according to claim wherein the position sensing encoder includes at least one magnetic reading member and at last one magnetically readable surface.

26. A prosthesis according to claim 25, wherein the at least one magnetic reading member includes a permanent magnet.

27. A prosthesis according to claim 25, wherein the at least one magnetically readable surface includes a main operational area where the magnetically readable surface does not change and a smaller operational area where the magnetically readable surface is different to that of the main operational area.

28. A prosthesis according to claim 27, wherein the indicator device outputs the signal to a user when the at least one magnetic reading member of the position sensing encoder enters the smaller operational area where the magnetic pattern of the magnetically readable surface differs from the main operational area.