Infusion pump

• US 9,387,289 B2
• Filed: 05/19/2008
• Issued: 07/12/2016
• Est. Priority Date: 05/18/2007
• Status: Active Grant

• Current Assignee: Danby Medical Limited
• Original Assignee: Danby Scientific Limited
• Inventors: Swan, Julian Francis Ralph, Danby, John
• Primary Examiner(s): FLICK, JASON E
• Application Number:
  US12/600,124
• Publication Number:
  US 20110028897A1
• Time in Patent Office: 2,976 Days
• Field of Search: 604/151
• US Class Current: 1/1
• CPC Class Codes: A61M 2205/332 Force measuring means
• CPC Class Codes: A61M 2205/8212 with means or measures taken for minimising energy consumption
• CPC Class Codes: A61M 39/26 Valves closing automatically on disconnecting the line and opening on reconnection thereof check valves A61M39/24
• CPC Class Codes: A61M 5/1454 spring-actuated, e.g. by a clockwork
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump
• CPC Class Codes: A61M 5/148 flexible, e.g. independent bagsA61M5/155 takes precedence
• CPC Class Codes: A61M 5/16831 Monitoring, detecting, signalling or eliminating infusion flow anomalies low-level float-valves causing cut-off A61M5/40; indicating or recording presence, absence or direction of flow in general G01P13/0066
• CPC Class Codes: B05C 17/0136 comprising an energy storing element, e.g. a spring, for exerting, e.g. when released, pressure on the material B05C17/015 takes precedence

Abstract

An infusion pump for administering controlled doses of a fluid comprises: a receptacle (2) for storing the fluid (6), the receptacle having an outlet (8) for dispensing the fluid; a plunger (12); a propulsion mechanism (14) which urges the plunger (12) in a direction to pressurise the fluid (6) and dispense it through the outlet (8); and a retaining member (16) which acts on the plunger (12) to control or prevent travel of the plunger (12); characterised in that the retaining member (16) is operably connected to a stepper motor (24) via a worm (22) and worm-wheel (18) drive.

Claims

1. An infusion pump for administering controlled doses of a fluid, the pump comprising:

a receptacle for storing the fluid, the receptacle having an outlet for dispensing the fluid;

a plunger;

a propulsion mechanism which urges the plunger in a direction to pressurize the fluid and dispense it through the outlet;

a retaining member which acts on the plunger to control or prevent travel of the plunger; and

a force detector for providing information about the state of the retaining member;

the retaining member operably connected to a motor via a worm and worm-wheel drive, in an arrangement wherein rotation of the worm causes the worm-wheel drive to rotate, and wherein the resulting rotation of the worm-wheel drive controls said travel of the plunger to dispense the fluid.

2. A pump according to claim 1, further including an electronic controller, wherein the controller receives information from the force detector to automate the pump.

3. A pump according to claim 2, wherein the electronic controller has a boost function for inducing a rapid increase in the rate the fluid is dispensed from the receptacle, and wherein the use of the boost function is measured and limited by the controller to prevent overdosing.

4. An infusion pump for administering controlled doses of a fluid, the pump comprising:

a receptacle for storing the fluid, the receptacle having an outlet for dispensing the fluid;

a plunger;

a propulsion mechanism which urges the plunger in a direction to pressurize the fluid and dispense it through the outlet;

a retaining member which acts on the plunger to control or prevent travel of the plunger; and

a brake mechanism for preventing or inhibiting uncontrolled movement of the plunger, wherein the brake mechanism comprises a brake member for engaging with a wall of the receptacle;

the retaining member operably connected to a motor via a worm and worm-wheel drive, in an arrangement wherein rotation of the worm causes the worm-wheel drive to rotate, and wherein the resulting rotation of the worm-wheel drive controls said travel of the plunger to dispense the fluid.

5. A pump according to claim 4, further comprising a piston located in the receptacle.

6. A pump according to claim 4, wherein the angle of teeth in the worm and worm-wheel drive is selected so that the drive is close to backdrive balance, whereby a small torque from the motor is sufficient to allow the worm-wheel to turn.

7. A pump according to claim 4, wherein the receptacle of the pump comprises a collapsible container.

8. A pump according to claim 4, wherein the brake member is a cruciform spring.

9. A pump according to claim 4, wherein during normal operation of the pump, the brake member adopts a retracted position and does not engage a wall of the receptacle.

10. A pump according to claim 9, wherein if the retaining member breaks, the brake member adopts a rest position and engages a wall of the receptacle.

11. A pump according to claim 4, wherein the brake member is adjustable between a rest configuration in which it will engage with a wall of the receptacle to prevent or inhibit relative movement between the plunger and the outlet, and a retracted configuration in which it does not engage with said wall, and wherein the brake member is held in the retracted configuration by the retaining member in normal operation but will be released to adopt the rest configuration if the retaining member fails.

12. A pump according to claim 11, wherein the arrangement is such that the propulsion mechanism urges the brake member to adopt the rest configuration if the retaining member fails.

13. A pump according to claim 4, wherein the brake member is arranged to cause the plunger to tilt if the retaining member fails, thereby causing jamming between the plunger and a wall of the receptacle.

14. A pump according to claim 4, wherein the propulsion mechanism comprises a compression spring.

15. A pump according to claim 14, in which the release of the spring is controlled by a capstan or winch.

16. A pump according to claim 15, wherein the capstan or winch is an axle of the worm-wheel of the worm and worm-wheel drive.

17. An infusion pump according to claim 4, further comprising a releasable hydraulic lock which when activated prevents fluid flow through the outlet and which when released permits fluid flow through the outlet.

18. A pump according to claim 4, wherein the motor is a stepper motor.

19. An infusion pump for administering controlled doses of a fluid, the pump comprising:

a receptacle for storing the fluid, the receptacle having an outlet for dispensing the fluid;

a plunger;

a propulsion mechanism which urges the plunger in a direction to pressurize the fluid and dispense it through the outlet;

a retaining member which acts on the plunger to control or prevent travel of the plunger, the retaining member operably connected to a stepper motor via a worm and worm-wheel drive; and

a brake mechanism for inhibiting uncontrolled movement of the plunger, wherein the brake mechanism comprises a cruciform spring for engaging with a wall of the receptacle.

20. An infusion pump for administering controlled doses of a fluid, the pump comprising:

a receptacle for storing the fluid, the receptacle having an outlet for dispensing the fluid;

a plunger;

a propulsion mechanism which urges the plunger in a direction to pressurize the fluid and dispense it through the outlet;

a retaining member which acts on the plunger to control or prevent travel of the plunger, the retaining member operably connected to a stepper motor via a worm and worm-wheel drive; and

a brake mechanism for inhibiting uncontrolled movement of the plunger, wherein the brake mechanism comprises a brake member for engaging with a wall of the receptacle, wherein during normal operation of the pump, the brake member adopts a retracted position and does not engage a wall of the receptacle, and if the retaining member breaks, the brake member adopts a rest position and engages a wall of the receptacle.

21. An infusion pump for administering controlled doses of a fluid, the pump comprising:

a receptacle for storing the fluid, the receptacle having an outlet for dispensing the fluid;

a plunger;

a propulsion mechanism which urges the plunger in a direction to pressurize the fluid and dispense it through the outlet;

a retaining member which acts on the plunger to control or prevent travel of the plunger, the retaining member operably connected to a stepper motor via a worm and worm-wheel drive; and

a brake mechanism for inhibiting uncontrolled movement of the plunger, wherein the brake mechanism comprises a brake member for engaging with a wall of the receptacle, wherein the brake member is adjustable between a rest configuration in which it will engage with a wall of the receptacle to prevent or inhibit relative movement between the plunger and the outlet, and a retracted configuration in which it does not engage with said wall, and wherein the brake member is held in the retracted configuration by the retaining member in normal operation but will be released to adopt the rest configuration if the retaining member fails.

22. An infusion pump for administering controlled doses of a fluid, the pump comprising:

a receptacle for storing the fluid, the receptacle having an outlet for dispensing the fluid;

a plunger;

a propulsion mechanism which urges the plunger in a direction to pressurize the fluid and dispense it through the outlet;

a retaining member which acts on the plunger to control or prevent travel of the plunger, the retaining member operably connected to a stepper motor via a worm and worm-wheel drive; and

a brake mechanism for inhibiting uncontrolled movement of the plunger, wherein the brake mechanism comprises a brake member for engaging with a wall of the receptacle, and wherein the brake member is arranged to cause the plunger to tilt if the retaining member fails, thereby causing jamming between the plunger and a wall of the receptacle.