Smart horn system and method

• US 9,387,897 B2
• Filed: 10/24/2013
• Issued: 07/12/2016
• Est. Priority Date: 02/01/2011
• Status: Active Grant

• Current Assignee: ORP Industries LLC
• Original Assignee: ORP Industries LLC
• Inventors: Orzeck, Toren, Glaser, Timothy Steven, O'Malley, Vincent, Pearman, Cory Evan, Perry, David S.
• Primary Examiner(s): Bugg, George
• Assistant Examiner(s): Akhter, Sharmin
• Application Number:
  US14/062,879
• Publication Number:
  US 20140118128A1
• Time in Patent Office: 992 Days
• Field of Search: 340/432, 340/427, 340/384.1, 3403845-3847, 340/388.1, 340/391.1, 362/253, 362/473, 362/474
• US Class Current: 1/1
• CPC Class Codes: B62J 3/12 Buzzers; Horns with electrically driven airflow
• CPC Class Codes: B62J 6/16 Arrangement of switches
• CPC Class Codes: G08B 21/02 Alarms for ensuring the safety of persons
• CPC Class Codes: G08B 7/06 using electric transmission , e.g. involving audible and visible signalling through the use of sound and light sources
• CPC Class Codes: G08G 1/005 including pedestrian guidance indicator
• CPC Class Codes: G08G 1/166 for active traffic, e.g. moving vehicles, pedestrians, bikes
• CPC Class Codes: H04M 1/72412 using two-way short-range wireless interfaces
• CPC Class Codes: H04W 4/023 using mutual or relative location information between multiple location based services [LBS] targets or of distance thresholds

Abstract

A smart horn in the form of a combination dual tone, high decibel bicycle horn and beacon light is disclosed. In one embodiment, the smart horn includes a horn for producing sound, a light source for producing light and a housing in which the horn and light source are included. The housing includes light ports and sound ports. The sound ports surround the light ports.

Claims

1. An audio/visual warning apparatus comprising:

a battery;

a horn for producing sound;

a light source for producing light;

at least one first switch;

a second switch;

a controller operatively connected to the battery, the horn, the light source, the at least one first switch, and the second switch;

a housing in which at least the battery, the horn, the light source, the at least one first switch, and second switch are included, wherein the housing includes light ports and sound ports, wherein the sound ports surround the light ports;

a toggle supported by the housing for pivoting movement in first and second directions and operatively connected to the at least one first switch; and

a deformable skin arranged over the toggle and a portion of the housing, wherein a tail portion of the deformable skin is arranged over the toggle;

wherein

when the tail portion is displaced to move the toggle in the first direction, the toggle places the at least one first switch in a first on configuration in response to which the controller controls the horn to produce a first sound and the light source to produce light in a first pattern and at a first brightness; and

when the tail portion is displaced to move the toggle in the second direction, the toggle places the at least one first switch in a second on configuration in response to which the controller controls the horn to produce a second sound and the light source to produce light in a second pattern and at a second brightness;

the second sound differs from the first sound;

the second pattern differs from the first pattern; and

the second brightness differs from the first brightness.

2. The audio/visual warning apparatus of claim 1, in which:

the housing defines a cradle that protrudes from the deformable skin; and

the deformable skin defines a strap that extends around a portion of a bicycle and engages the cradle to secure the housing relative to a portion of the bicycle.

3. The audio/visual warning apparatus of claim 2, further comprising a port supported by the housing, wherein

the port is accessible through an opening in the deformable skin located adjacent to the cradle;

and

a hook portion of the strap covers the opening in the deformable skin to protect the port when the strap engages the cradle.

4. The audio/visual warning apparatus of claim 1, wherein:

selective activation of the second switch turns the controller on and off.

5. The audio/visual warning apparatus of claim 4, wherein:

in response to activation of the second switch when the controller is on, the controller controls the light source to generate at least one light pattern.

6. The audio/visual warning apparatus of claim 2, further comprising a strap insert, wherein the strap insert is molded into the hook portion of the strap and is operatively connected to the cradle to support the strap relative to the port.

7. The audio/visual warning apparatus of claim 1, further comprising a chin insert, wherein the chin insert is molded into a chin portion of the deformable skin and is operatively connected to the housing to support the deformable skin relative to the housing.

8. The audio/visual warning apparatus of claim 7, further comprising a tail insert, wherein the tail insert is operatively connected the toggle to secure the tail portion relative to the toggle.

9. The audio/visual warning apparatus of claim 2, further comprising a strap insert, a chin insert, and a tail insert, wherein

strap insert is molded into the hook portion of the strap and is operatively connected to the cradle to support the strap relative to the port;

the chin insert is molded into a chin portion of the deformable skin and is operatively connected to the housing to support the deformable skin relative to the housing; and

the tail insert is operatively connected the toggle to secure the tail portion relative to the toggle.

10. The audio/visual warning apparatus of claim 1, wherein:

the second sound is louder than the first sound;

the first and second patterns are first and second strobe patterns, respectively;

the second strobe pattern is faster than the first strobe pattern; and

the second brightness is brighter than the first brightness.

11. The audio/visual warning apparatus of claim 1, wherein:

the at least one first switch comprises at least one pin;

the toggle defines at least one cam surface; and

the at least one cam surface engages the at least one pin to operate the at least one first switch.

12. The audio/visual warning apparatus of claim 11, wherein the at least one cam surface defines at least one profile that determines displacement of the at least one pin with rotation of the toggle.

13. The audio/visual warning apparatus of claim 1, wherein:

the at least one first switch comprises two sound switches defining first and second pins;

the toggle defines first and second cam surface; and

the first and second cam surfaces engage the first and second pins to operate the first and second sound switches.

14. The audio/visual warning apparatus of claim 13, wherein the first and second cam surfaces define first and second profiles that determine displacement of the first and second pins, respectively, with rotation of the toggle.

15. An audio/visual warning apparatus for a bicycle comprising:

a first circuit board comprising a controller, a power/mode switch, at least one sound switch, and an electrical connector;

a second circuit board comprising a light source for producing light;

a battery;

a horn for producing sound;

a housing defining a light port, a sound port, an electrical port, and a cradle, where the housing supports the battery, the first circuit board such that the electrical connector is accessible through the electrical port, the second circuit board such that light from the light source may pass through the light port, and the horn such that sound from the horn may pass through the sound port;

a toggle operatively connected to the at least one sound switch and supported by the housing for pivoting movement in first and second directions; and

a deformable skin arranged over the toggle and at least a portion of the housing, wherein the deformable skin over the toggle defines a tail portion and the deformable skin defines a strap defining a hook portion;

wherein

the controller is operatively connected to the battery, the horn, the light source, the power/mode switch, the at least one sound switches, and the electrical connector;

when the hook portion of the strap engages the cradle, the strap covers the electrical port;

selective activation of the power/mode switch turns the controller on and off and, when the controller is on, causes the controller to energize the light source according to at least one pattern;

when the controller is on and the tail portion is displaced to move the toggle in the first direction, the toggle places the at least one sound switch in a first on configuration in response to which the controller controls the horn to produce a first sound and the light source to produce light at a first brightness; and

when the controller is on and the tail portion is displaced to move the toggle in the second direction, the toggle places the at least one sound switch is in a second on configuration in response to which the controller controls the horn to produce a second sound and the light source to produce light at a second brightness;

the second sound differs from the first sound; and

the second brightness differs from the first brightness.

16. The audio/visual warning apparatus of claim 15, wherein:

the at least one sound switch comprises at least one pin;

the toggle defines at least one cam surface; and

the at least one cam surface engages the at least one pin to operate the at least one sound switch.

17. The audio/visual warning apparatus of claim 16, wherein the at least one cam surface defines at least one profile that determines displacement of the at least one pin with rotation of the toggle.

18. The audio/visual warning apparatus of claim 15, wherein:

the at least one sound switch comprises first and second sound switches defining first and second pins;

the toggle defines first and second cam surfaces; and

the first and second cam surfaces engage the at first and second pins to operate the first and second sound switches, respectively.

19. The audio/visual warning apparatus of claim 18, wherein the first and second cam surface define first and second profiles that determine displacement of the first and second pins, respectively, with rotation of the toggle.

20. The audio/visual warning apparatus of claim 15, further comprising a strap insert, a chin insert, and a tail insert, wherein

strap insert is molded into the hook portion of the strap and is operatively connected to the cradle to support the strap relative to the port;

the chin insert is molded into a chin portion of the deformable skin and is operatively connected to the housing to support the deformable skin relative to the housing; and

the tail insert is operatively connected the toggle to secure the tail portion relative to the toggle.