Industrial controller automation interface

• US 9,389,602 B2
• Filed: 07/31/2015
• Issued: 07/12/2016
• Est. Priority Date: 08/13/2001
• Status: Expired due to Fees

• Current Assignee: Rockwell Automation, Inc.
• Original Assignee: Rockwell Automation, Inc.
• Inventors: McKelvey, Jeffrey A., D'Amico, Mike
• Primary Examiner(s): DAO, TUAN C.
• Application Number:
  US14/815,045
• Publication Number:
  US 20150338838A1
• Time in Patent Office: 347 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05B 19/05 Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
• CPC Class Codes: G05B 19/054 Input/output
• CPC Class Codes: G05B 19/056 Programming the PLC
• CPC Class Codes: G05B 19/41835 characterised by programme execution
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 2219/13121 DDE direct data exchange, DLL dynamic library linking
• CPC Class Codes: G05B 2219/13128 Relay ladder diagram, RLL RLD KOP
• CPC Class Codes: G05B 2219/13144 GUI graphical user interface, icon, function bloc editor, OI operator interface
• CPC Class Codes: G05B 2219/13148 Object oriented programming
• CPC Class Codes: G05B 2219/13172 Remote programming from computer
• CPC Class Codes: G05B 2219/15027 RS485, MPI multipoint interface, multiple transmitters, receivers connected
• CPC Class Codes: G05B 2219/15038 Internet, tcp-ip, web server see under S05B219-40
• CPC Class Codes: G05B 2219/15052 Communication processor, link interface
• CPC Class Codes: G05B 2219/31112 Interface, SIOMS standard I-O for mechatronic systems, device drivers
• CPC Class Codes: G05B 2219/31229 Supervisor, master, workstation controller, automation, machine control
• CPC Class Codes: G05B 2219/31422 Upload, download programs, parameters from, to station to, from server
• CPC Class Codes: G05B 2219/32126 Hyperlink, access to program modules and to hardware modules in www, web server, browser
• CPC Class Codes: G05B 2219/34038 Web, http, ftp, internet, intranet server
• CPC Class Codes: G06F 8/24 Object-oriented
• CPC Class Codes: Y02P 90/02 : Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

An automation interface is provided for interacting with industrial controllers. The automation interface provides for programming, editing, monitoring and maintenance of industrial controllers programmatically from a local or remote location. The automation interface component is adapted to communicate with industrial controllers by integrating a computer process interface library into the automation interface component. The computer process interface library exposes the automation interface component to client application processes, so that the client application processes can communicate with the at least one industrial controller programmatically. The automation interface is provided with functionality for downloading, uploading and programming of control programs to the processors of the industrial controllers.

Claims

1. A method comprising:

establishing, by a server computer in communication with a programmable logic controller, one or more classes of objects, including defining at least one attribute or method for each object;

assigning, by the server computer, a project object to the programmable logic controller, the project object being associated with at least one program file object residing on the programmable logic controller and at least one data file object residing on the programmable logic controller;

executing, by the server computer, an automation interface exposed to a client application;

receiving, by the server computer via the automation interface from the client application, a data request to upload control process data from a data file object, the data request specifying the control process data as an attribute of the project object or an object associated with the project object; and

based on the specified control process data attribute in the received data request, executing, by the server computer via the automation interface, the data request with the programmable logic controller associated with the project object associated with the specified control process data attribute.

2. The method of claim 1, further comprising:

receiving and processing, by the server computer via the automation interface, a client request from the client application according to a first communication protocol; and

invoking, by the server computer via the automation interface, one or more communications classes or functions of the one or more classes of objects to execute the client request with the programmable logic controller via a second communication protocol that is different from the first communication protocol.

3. The method of claim 1, wherein the client application resides on a remote computer that is connected to the server computer through a network.

4. The method of claim 1, generating, by the server computer based on the one or more classes of objects, the automation interface.

5. A method comprising:

establishing, by a server computer in communication with a programmable logic controller, one or more classes of objects, including defining at least one attribute or method for each object;

assigning, by the server computer, a project object to the programmable logic controller, the project object being associated with at least one program file object residing on the programmable logic controller and at least one data file object residing on the programmable logic controller;

executing, by the server computer, an automation interface exposed to a client application;

receiving, by the server computer via the automation interface from the client application, a request specifying the project object to upload from or download to the programmable logic controller associated with the project object; and

based on the project object specified in the received request, executing, by the server computer via the automation interface, the request with the programmable logic controller.

6. The method of claim 5, further comprising:

receiving and processing, by the server computer via the automation interface, a client request from the client application according to a first communication protocol; and

invoking, by the server computer via the automation interface, one or more communications classes or functions of the one or more classes of objects to execute the client request with the programmable logic controller via a second communication protocol that is different from the first communication protocol.

7. The method of claim 5, wherein the client application resides on a remote computer that is connected to the server computer through a network.

8. The method of claim 5, wherein:

wherein the receiving the request comprises receiving the request from the client application specifying the project object to upload from the programmable logic controller associated with the project object; and

the method further comprises;

receiving, by the server computer via the automation interface, another request from the client application specifying an edited version of the project object to download to the programmable logic controller associated with the project object; and

based on the edited version of the project object specified in the other request, executing, by the server computer via the automation interface, the other request with the associated programmable logic controller.

9. A method comprising:

establishing, by a server computer in communication with a programmable logic controller, one or more classes of objects, including defining at least one attribute or method for each object;

assigning, by the server computer, a project object to the programmable logic controller, the project object being associated with at least one program file object residing on the programmable logic controller and at least one data file object residing on the programmable logic controller;

executing, by the server computer, an automation interface exposed to a client application;

receiving, by the server computer via the automation interface, a data request from the client application which specifies an attribute of an object associated with the project object;

identifying, by the server computer via the automation interface, the project object based on the attribute and the industrial controller associated with the project object;

issuing, by the server computer via the automation interface, a request to the industrial controller for data associated with the attribute of the object specified in the data request;

receiving, by the server computer via the automation interface, the requested data from the industrial controller;

passing, by the server computer via the automation interface, the requested data to the client application.

10. The method of claim 9, wherein the data request is received according to a first communication protocol, the requested data is passed according to the first communication protocol, the request is issued according to a second communication protocol that is different from the first communication protocol, and the requested data is received according to the second communication protocol.