Adjustable implant and insertion tool

• US 9,393,130 B2
• Filed: 05/20/2014
• Issued: 07/19/2016
• Est. Priority Date: 05/20/2013
• Status: Active Grant

• Current Assignee: K2M, Inc (Stryker Corporation)
• Original Assignee: K2M, Inc (Stryker Corporation)
• Inventors: Suddaby, Loubert, McClintock, Larry
• Primary Examiner(s): Johanas, Jacqueline
• Application Number:
  US14/282,299
• Publication Number:
  US 20140343678A1
• Time in Patent Office: 791 Days
• US Class Current: 1/1
• CPC Class Codes: A61F 2/4425 made of articulated components
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2/46 Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/2817 Bone stimulation by chemical reactions or by osteogenic or biological products for enhancing ossification, e.g. by bone morphogenetic or morphogenic proteins [BMP] or by transforming growth factors [TGF]
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30266 wedge-shaped parallelepipeds
• CPC Class Codes: A61F 2002/30281 wedge-shaped
• CPC Class Codes: A61F 2002/30484 Mechanically expandable devices located on the first prosthetic part for locking into or onto the second prosthetic part
• CPC Class Codes: A61F 2002/30522 releasable, e.g. using a releasable ratchet
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/3054 about a connection axis or implantation axis for selecting any one of a plurality of radial orientations between two modular parts, e.g. Morse taper connections, at discrete positions, angular positions or continuous positions
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30568 Multiple spring systems including two or more helical springs
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30594 slotted, e.g. radial or meridian slot ending in a polar aperture, non-polar slots, horizontal or arcuate slots
• CPC Class Codes: A61F 2002/30624 Hinged joint, e.g. with transverse axle restricting the movement
• CPC Class Codes: A61F 2002/30828 parallel
• CPC Class Codes: A61F 2002/30831 perpendicular with respect to each other
• CPC Class Codes: A61F 2002/448 comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants

Abstract

An adjustable spinal implant includes a lower body, an upper body, a locking pawl, and a locking key. The upper body and the lower body are pivotable relative to one another between a collapsed position and an expanded position. The upper body includes a locking flange that extends towards the lower body. The locking pawl is coupled to the lower body and is moveable between a locked position such that the upper and lower bodies are fixed relative to the one another and an unlocked position such that the upper and lower bodies are moveable relative to one another. The locking key is moveable between a locked state such that the locking pawl is fixed in the locked position and an unlocked state wherein the locking pawl is moveable between the locked position and the unlocked position.

Claims

1. An adjustable spinal implant comprising:

a lower body;

an upper body including a locking flange extending towards the lower body, the upper and lower bodies defining a central longitudinal axis of the adjustable spinal implant therebetween;

a locking pawl coupled to the lower body and moveable between a locked position, wherein the upper body and the lower body are fixed relative to one another, and an unlocked position, wherein the upper body and the lower body are pivotable relative to one another towards and away from the central longitudinal axis; and

a locking key moveable between a locked state, wherein the locking pawl is fixed in the locked position, and an unlocked state, wherein the locking pawl is moveable between the locked and unlocked positions, the locking key having a distal end that extends through the locking pawl and is received in the locking flange.

2. The implant of claim 1, wherein the locking flange extends adjacent a distal end of the upper body.

3. The implant of claim 2, wherein the locking flange defines a locking slot that receives a portion of the locking key.

4. The implant of claim 1, further comprising biasing members that urge the locking pawl towards the locked position.

5. The implant of claim 4, wherein the biasing members are secured relative to a surface of the lower body opposing the upper body and the locking pawl includes biasing fingers extending from a proximal face thereof and positioned over the biasing members.

6. The implant of claim 1, wherein the lower body includes lower sidewalls extending towards the upper body and the upper body includes upper sidewalls extending towards the lower body, the lower sidewalls engaging the upper sidewalls when the implant is in a collapsed position and the lower sidewalls spaced apart from the upper sidewalls when the implant is in an expanded position.

7. The implant of claim 1, wherein a proximal face of the locking flange includes teeth and a distal face of the locking pawl includes teeth opposing the teeth of the locking flange.

8. The implant of claim 7, wherein in the locked state of the locking key, the teeth of the locking flange and the teeth of the locking pawl are engaged with each other to prevent the upper body and the lower body from moving relative one another and in the unlocked state of the locking key, the teeth of the locking flange are slidable over the teeth of the locking pawl to permit the upper body and the lower body to move relative to one another.

9. The implant of claim 8, wherein in the unlocked state of the locking key, the upper body and the lower body are moveable away from one another.

10. The implant of claim 9, wherein in the unlocked state of the locking key, the upper body and the lower body are prevented from moving towards one another.

11. An adjustable spinal implant comprising:

a lower body;

an upper body including a locking flange extending towards the lower body, the locking flange defining a locking slot;

a locking pawl coupled to the lower body and moveable between a locked position, wherein the upper body and the lower body are fixed relative to one another, and an unlocked position, wherein the upper body and the lower body are pivotable relative to one another between a collapsed position and an expanded position; and

a locking key moveable between a locked state, wherein the locking pawl is fixed in the locked position, and an unlocked state, wherein the locking pawl is moveable between the locked and unlocked positions, wherein the locking flange receives a portion of the locking key, the locking key including a distal ball that is received within the locking slot to fix the locking key in the locked position.

12. The implant of claim 11, wherein the locking pawl defines an opening that receives the locking key therethrough.

13. The implant of claim 12, wherein the locking key includes a keyed ring that abuts a proximal face of the locking pawl to prevent the locking key from passing through the opening.

14. The implant of claim 13, wherein the locking key includes a retention ring positioned distal to the keyed ring, the locking pawl defines a transverse passage in communication with the opening, and the locking pawl includes a retention pin received within the transverse passage that engages the retention ring to prevent the retention ring from passing through the locking pawl.

15. The implant of claim 12, wherein the locking key is rotatable within the opening between a first radial position such that the locking key is in the locked state and a second radial position such that the locking key is in an unlocked state.

16. The implant of claim 15, wherein the keyed ring defines a key slot in a circumference thereof that limits the rotation of the locking key within the opening between the first and second radial positions.

17. A system for stabilizing adjacent vertebral elements, the system comprising:

an adjustable spinal implant including;

a lower body;

an upper body including a locking flange extending towards the lower body, the upper and lower bodies defining a central longitudinal axis of the adjustable spinal implant therebetween;

a locking pawl coupled to the lower body and moveable between a locked position, wherein the upper body is fixed relative to the lower body, and an unlocked position, wherein the upper body and the lower body are pivotable relative to one another towards and away from the central longitudinal axis; and

a locking key moveable between a locked state, wherein the locking pawl is fixed in the locked position, and an unlocked state, wherein the locking pawl is moveable between the locked and unlocked positions, the locking key having a distal end that extends through the locking pawl and is received in the locking flange; and

an implant insertion tool including;

a locking rod;

a spreading rod including a proximal end, a distal end, and an elongate body therebetween;

an upper section defining an upper channel that receives a portion of the locking rod;

a lower section including a proximal portion, an elongate portion extending from the proximal portion and a distal portion, the distal portion, the elongate and distal portions defining a lower channel that receives a portion of the spreading rod therein; and

a thumb wheel disposed over the elongate portion of the lower section and engaged with the proximal end of the spreading rod.

18. An adjustable spinal implant comprising:

a lower body;

an upper body including a locking flange extending towards the lower body;

a pin pivotally coupling the upper and lower bodies together, the pin defining a pivot axis;

a locking pawl coupled to the lower body and moveable between a locked position, wherein the upper body and the lower body are fixed relative to one another, and an unlocked position, wherein the upper body and the lower body are pivotable towards and away from one another about the pivot axis; and

a locking key moveable between a locked state, wherein the locking pawl is fixed in the locked position, and an unlocked state, wherein the locking pawl is moveable between the locked and unlocked positions, the locking key having a distal end that extends through the locking pawl and is received by the locking flange.

19. The implant according to claim 18, wherein the pin is positioned adjacent a first end of the adjustable spinal implant.

20. The implant according to claim 19, further comprising a second end opposite the first end, and wherein the adjustable spinal implant includes a collapsed position where the upper and lower bodies are approximated relative to one another at the first and second ends of the adjustable spinal implant and an expanded position where the upper and lower bodies are spaced apart at the second end of the adjustable spinal implant and approximated at the first end of the adjustable spinal implant.

21. The implant according to claim 18, wherein the upper and lower bodies define a central longitudinal axis therebetween perpendicular to the pivot axis.