Infrared heating panels with non-linear heat distribution
First Claim
1. An infrared heating panel, comprising:
- a first power density zone;
a second power density zone;
an electrically insulative planar substrate;
a plurality of infrared heating elements carried by the substrate, each heating element comprising a first end, a second end, and an elongated segment extending between the first end and the second end; and
at least a first power bus and a second power bus, each of the first and the second power buses extending perpendicularly across and electrically connecting with each of the plurality of heating elements;
wherein the first power bus is electrically connected to the elongated segments between the first end and the second end of each of the heating elements; and
wherein the elongated segment of each heating element comprisesan electrically resistive material adapted to emit infrared radiation in response to a current flow,a first segment portion extending into the first power density zone between the first power bus and the first end of the heating element, the first segment portion configured to generate a first power density in response to a current flow, anda second segment portion extending into the second power density zone between the first power bus and the second end of the heating element, the second segment portion configured to generate a second power density in response to a current flow, the second power density being separate from the first power density.
2 Assignments
0 Petitions
Accused Products
Abstract
Examples of infrared heating panels are described as having a non-linear power density profile along a length of the heating panel. The power density profile can include a first power density zone and a second power density zone, each zone corresponding to an area of the heating panel having a separate power density in response to a current flow. An infrared heating panel can include multiple heating elements arranged adjacently in a row and electrically connected together by at least two power buses extending perpendicularly across the heating elements. In one example, the first power density zone is located between a first power bus and an end of the heating elements. The second power density zone can be located between the first power bus and an opposite end of the heating elements. Infrared sauna systems and methods of generating heat for a sauna are also provided.
-
Citations
20 Claims
-
1. An infrared heating panel, comprising:
-
a first power density zone; a second power density zone; an electrically insulative planar substrate; a plurality of infrared heating elements carried by the substrate, each heating element comprising a first end, a second end, and an elongated segment extending between the first end and the second end; and at least a first power bus and a second power bus, each of the first and the second power buses extending perpendicularly across and electrically connecting with each of the plurality of heating elements; wherein the first power bus is electrically connected to the elongated segments between the first end and the second end of each of the heating elements; and wherein the elongated segment of each heating element comprises an electrically resistive material adapted to emit infrared radiation in response to a current flow, a first segment portion extending into the first power density zone between the first power bus and the first end of the heating element, the first segment portion configured to generate a first power density in response to a current flow, and a second segment portion extending into the second power density zone between the first power bus and the second end of the heating element, the second segment portion configured to generate a second power density in response to a current flow, the second power density being separate from the first power density. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
-
-
10. An infrared sauna, comprising:
-
an enclosed room comprising a floor, a ceiling, and a plurality of walls extending between the floor and the ceiling; and at least a first infrared heating panel having a top edge and a bottom edge, the first heating panel mounted to one of the walls in a vertical orientation with the bottom edge nearest the floor and the top edge nearest the ceiling, the first heating panel comprising; an electrically insulative planar substrate; a plurality of infrared heating elements carried by the substrate, each heating element comprising a bottom end proximate the bottom edge of the heating panel, a top end proximate the top edge of the heating panel, and an elongated segment extending between the bottom end and the top end; and at least a first power bus and a second power bus, each of the first and the second power buses extending perpendicularly across and electrically connecting with each of the plurality of heating elements; wherein the first power bus is electrically connected to the elongated segments between the bottom end and the top end of each of the heating elements, thereby defining a first power density zone located between the first power bus and the bottom ends of the heating elements and a second power density zone located above the first power density zone between the first power bus and the top ends of the heating elements; wherein the first power density zone generates a first power density in response to currents flowing through the heating elements between the first power bus and the bottom ends of the heating elements; and wherein the second power density zone generates a second power density in response to currents flowing through the heating elements between the first power bus and the top ends of the heating elements. - View Dependent Claims (11, 12, 13, 14, 15, 16, 17, 18, 19)
-
-
20. A method for heating an infrared sauna, comprising:
-
applying power to one or more infrared heating panels, each infrared heating panel having a top edge and a bottom edge, the heating panel mounted to a wall of the sauna in a vertical orientation with the bottom edge nearest a floor of the sauna and the top edge nearest a ceiling of the sauna, each infrared heating panel comprising an electrically insulative planar substrate, a plurality of infrared heating elements, a first power bus, and a second power bus, each heating element comprising an elongated segment extending between a bottom end of the heating element proximate the bottom edge of the heating panel and a top end of the heating element proximate the top edge of the heating panel; introducing first and second currents from the first power bus into respective first and second portions of the elongated segment of each of the heating elements; flowing the first current through the first portion of the elongated segment between the first power bus and the bottom end of the heating element to generate infrared radiation at a first power density for heating a human in the infrared sauna; flowing the second current through the second portion of the elongated segment between the first power bus and the top end of the heating element to generate infrared radiation at a second power density different than the first power density.
-
Specification