Method for assessing wear in molding machine

• US 9,395,312 B2
• Filed: 10/16/2013
• Issued: 07/19/2016
• Est. Priority Date: 04/28/2011
• Status: Expired due to Fees

• Current Assignee: Toyo Machinery & Metal Co., Ltd.
• Original Assignee: Toyo Machinery & Metal Co., Ltd.
• Inventors: Shibata, Kazuyuki, Inoue, Akira, Sawada, Yasutake, Moritani, Kensuke
• Primary Examiner(s): Marini, Matthew G
• Assistant Examiner(s): Hinze, Leo T
• Application Number:
  US14/055,111
• Publication Number:
  US 20140039808A1
• Time in Patent Office: 1,007 Days
• US Class Current: 1/1
• CPC Class Codes: B29C 2945/76003 Measured parameter
• CPC Class Codes: B29C 2945/76187 screw
• CPC Class Codes: B29C 45/60 Screws
• CPC Class Codes: B29C 45/76 Measuring, controlling or regulating measuring in general G01; controlling or regulating in general G05
• CPC Class Codes: G01N 2033/0078 testing material properties on manufactured objects
• CPC Class Codes: G01N 2033/0096 testing material properties on thin layers or coatings
• CPC Class Codes: G01N 2035/00346 Heating or cooling arrangements
• CPC Class Codes: G01N 23/00 Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
• CPC Class Codes: G01N 3/565 of granular or particulate material

Abstract

A first chromium mass concentration and a first reference mass concentration are extracted from a first test substance made by adding a predetermined amount of calcium to a predetermined amount of pellets; a reference value is calculated on the basis thereof. A second chromium mass concentration and a second reference mass concentration are extracted from a second test substance made by adding, to a predetermined amount of the substance contained in the molded part, an amount of calcium identical to the amount added to the pellets; a comparative value is calculated on the basis thereof. A screw can be determined to have wear whenever the comparative value is not less than a numerical value 60 times that of the reference value, whereas the screw can be determined not to have wear whenever the comparative value is less than a numerical value 60 times that of the reference value.

Claims

1. A method for assessing wear in a molding machine for molding a molded part using material containing chromium coming into contact with a sliding member, the sliding member being moved in sliding motion during operation and having a chromium plating applied to a surface thereof;

the method comprising;

analyzing via an analyzing device components of a first test substance having a predetermined amount of a predetermined substance not contained in pellets added to a fixed amount of the pellets which are a material for molding the molded part;

out of the components of the first test substance being analyzed, extracting via the analyzing device a first chromium mass concentration C contained in the first test substance and a mass concentration of the predetermined substance contained in the first test substance as a first reference mass concentration A;

calculating via a computing means a reference value X using the first chromium mass concentration C and the first reference mass concentration A based on a following Expression 1;

X=C/A 

 

Expression 1;

analyzing via the analyzing device components of a second test substance having added a same quality and same amount of the predetermined substance added to the fixed amount of the pellets to a substance taken out of the molded part having a same mass as the fixed amount of the pellet;

out of the components of the second test substance being analyzed, extracting via the analyzing device a second chromium mass concentration C′

contained in the second test substance and the mass concentration of the predetermined substance contained in the second test substance as a second reference mass concentration A′

;

calculating via the computing means a comparative value X′

using the second chromium mass concentration C′ and

the second reference mass concentration A′

based on a following Expression 2;

X′

=C′

/A′

 

 

Expression 2;

and determining and assessing a wear status of the sliding member via a determining and assessing means by determining that the sliding member is worn if the comparative value X′

is not less than a numerical value 60 times that of the reference value X, and determining that the sliding member is not worn and can be used if the comparative value X′

is less than the numerical value 60 times that of the reference value X.

2. The method for assessing wear in a molding machine according to claim 1, wherein

the sliding member is a screw that is operated during metering of molten material formed by melting the pellets, and/or injecting and filling the molten material formed by melting the pellets to a mold cavity.

3. The method for assessing wear in a molding machine according to claim 1, wherein

the sliding member is a heating cylinder for melting the pellets therein.

4. The method for assessing wear in a molding machine according to claim 1, wherein

the first test substance and the second test substance are respectively combusted to remove resin.

5. The method for assessing wear in a molding machine according to claim 2, wherein

the first test substance and the second test substance are respectively combusted to remove resin.

6. The method for assessing wear in a molding machine according to claim 3, wherein

the first test substance and the second test substance are respectively combusted to remove resin.