System and method for cell balancing and charging using a serially coupled inductor and capacitor

• US 9,397,508 B2
• Filed: 12/31/2009
• Issued: 07/19/2016
• Est. Priority Date: 05/22/2009
• Status: Active Grant

• Current Assignee: Intersil Americas LLC (Renesas Electronics Corporation)
• Original Assignee: Intersil Americas LLC (Renesas Electronics Corporation)
• Inventors: Moussaoui, Zaki, Allen, Tony
• Primary Examiner(s): Fantu, Yalkew
• Assistant Examiner(s): HERNANDEZ, MANUEL J
• Application Number:
  US12/650,775
• Publication Number:
  US 20100295509A1
• Time in Patent Office: 2,392 Days
• Field of Search: 320/118, 320/119, 320/122
• US Class Current: 1/1
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: H02J 7/0018 using separate charge circuits
• CPC Class Codes: H02J 7/0019 using switched or multiplexed charge circuits
• CPC Class Codes: H02J 7/007184 in response to battery voltage gradient

Abstract

An apparatus for charging a plurality of series connected battery cells, includes a first and second input terminals for providing a charging voltage to the plurality of series connected battery cell. A transformer includes a primary side associated with the charging voltage and a secondary side includes a plurality of portions. Each of the plurality of portions is connected across at least one of the plurality of series connected battery cell. A switch in series between each of the plurality of portions of the secondary side and the at least one of the plurality of series connected battery cells increases an impedance between the portion of the secondary side and the associated one of the plurality of series connected battery cells in a first state and decreases the impedance between the portion of the secondary side and the associated one of the plurality of series connected battery cells in a second state.

Claims

1. A method for charging and balancing a plurality of series-coupled battery cells, comprising the steps of:

receiving a charging voltage for the plurality of series-coupled battery cells;

transferring charge from a primary side of a transformer to a plurality of portions of a secondary side in a charging mode by generating a resonant input to the primary side of the transformer responsive to the charging voltage;

dividing the voltage from the primary side amongst the plurality of portions of the secondary side in proportion to an amount of charge needed by at least one battery cell associated with the portion of the secondary side;

coupling a total series voltage of the plurality of series-coupled battery cells to the primary side of the transformer in a discharging mode;

increasing an impedance between the portion of the secondary side and the at least one of the plurality of series-coupled battery cells in a first state; and

decreasing the impedance between the portion of the secondary side and the at least one of the plurality of series-coupled battery cells in a second state.

2. The method of claim 1 further including a step of switching the charging voltage to a resonant circuit providing the resonant input.

3. The method of claim 1, wherein the step of transferring further comprises the steps of:

receiving the charging voltage at a portion of the plurality of series-coupled battery cells;

transferring from a second primary side of a second transformer to a plurality of portions of a second secondary side in a charging mode, each of the plurality of portions having a reversed polarity from an adjacent portion in the second secondary side;

dividing the voltage from the second primary side amongst the plurality of portions of the second secondary side in proportion to an amount of charge needed by at least one battery cell associated with the portion of the second secondary side;

coupling a total series voltage of the plurality of series-coupled battery cells to the second primary side of the transformer in a discharging mode;

increasing an impedance between the portion of the second secondary side and the at least one of the plurality of series-coupled battery cells in a first state; and

decreasing the impedance between the portion of the second secondary side and the at least one of the plurality of series-coupled battery cells in a second state.

4. An apparatus, comprising:

first and second nodes configured to be coupled across a first plurality of series-coupled battery cells;

a series combination of an inductor and a capacitor, the series combination having a third node coupled to the second node and having a fourth node;

a transformer having a first primary side coupled between the second node and the fourth node, and having a first secondary side including a plurality of portions each coupled across a respective at least one of the plurality of series-coupled battery cells, the transformer and the series combination of the inductor and the capacitor configured to resonate and balance a charge on at least one of the battery cells relative to a charge on at least one other of the battery cells; and

a respective first electronic device in series between each of the plurality of portions of the secondary side and the respective at least one of the plurality of series-coupled battery cells, the respective electronic device configured to decrease an impedance between the portion of the secondary side and the at least one of the plurality of series-coupled battery cells while the transformer and the series combination of the inductor and the capacitor are balancing the charge on the at least one of the plurality of series-coupled battery cells.

5. The apparatus of claim 4 further including a switch or a diode coupled between the second node and the third node.

6. The apparatus of claim 4 further including a switching circuit, comprising:

a first switch coupled between the first node and the third node; and

a second switch coupled between the second node and the third node.

7. The apparatus of claim 6, wherein the first and second switches include respective MOSFET transistors.

8. The apparatus of claim 4, further including:

a first diode coupled between the first node and the third node; and

a second diode coupled between the second node and the third node.

9. The apparatus of claim 4, further comprising a respective capacitor in parallel with each of the electronic devices in series between each of the plurality of portions of the secondary side and the at least one of the plurality of series-coupled battery cells.

10. The apparatus of claim 4, further comprising:

wherein the first and second nodes are configured to be coupled across a series combination of the first plurality of series-coupled battery cells and a second plurality of series-coupled battery cells;

wherein the first transformer has a second primary side coupled in series with the first primary side, and having a second secondary side including a plurality of portions each coupled across a respective at least one of the second plurality of series-coupled battery cells, the transformer and the series combination of the inductor and the capacitor configured to balance a charge on at least one of the battery cells of the second plurality relative to a charge on at least one other of the battery cells of the second plurality; and

a respective second electronic device in series between each of the plurality of portions of the second secondary side and the respective at least one of the second plurality of series-coupled battery cells, the respective second electronic device configured to decrease an impedance between the portion of the second secondary side and the at least one of the second plurality of series-coupled battery cells while the transformer and the series combination of the inductor and the capacitor are balancing a charge on the at least one of the second plurality of series-coupled battery cells.

11. An apparatus for charging and balancing a first plurality of series-coupled battery cells, the apparatus comprising:

first and second input terminals for providing a charging voltage to the first plurality of series-coupled battery cells;

a transformer including a primary side associated with the charging voltage and a secondary side including a plurality of portions, each of the plurality of portions coupled across at least one of the first plurality of series-coupled battery cells;

a series resonant circuit coupled between the primary side of the transformer and at least one of the first and second input terminals;

a switch in series between each of the plurality of portions of the secondary side and the at least one of the first plurality of series-coupled battery cells for increasing an impedance between the portion of the secondary side and the at least one of the first plurality of series-coupled battery cells in a first state and for decreasing the impedance in a second state;

wherein in a charging mode charge on the primary side is transferred to the plurality of portions of the secondary side the charge from the primary side divided amongst the plurality of portions of the secondary side in proportion to an amount of charge needed by the at least one battery cell associated with the portion of the secondary side, and in a discharging mode the primary side of the transformer is coupled to a total series voltage of the first plurality of series-coupled battery cells;

wherein each of the at least one of the first plurality of series-coupled battery cells includes a respective second plurality of series-coupled battery cells;

at least one pair of second and third input terminals each associated with one of the second plurality of series-coupled battery cells for providing a second charging voltage to the second plurality of series-coupled battery cells;

at least one second transformer each associated with one of the second plurality of series-coupled battery cells including a second primary side associated with the second charging voltage and a second secondary side including a second plurality of portions, each of the second plurality of portions coupled across an associated battery cell of the second plurality of series-coupled battery cells; and

at least one second switch each coupled in series between each of the second plurality of portions of the secondary side and the associated battery cell for increasing an impedance between the second portion of the secondary side and the battery cell in a first state and for decreasing the impedance between the second portion of the secondary side and the associated battery cell in the second state.

12. The apparatus of claim 11 further including a switching circuit, the switching circuit comprising:

a first switch coupled between the first input terminal and the resonant circuit; and

a second switch coupled between the second input terminal and the resonant circuit.

13. The apparatus of claim 11 further including:

a first diode coupled between the first input terminal and the resonant circuit; and

a second diode coupled between the second input terminal and the resonant circuit.

14. The apparatus of claim 11, wherein the switch comprises a MOSFET transistor.

15. The apparatus of claim 11, further comprising a capacitor in parallel with the switch in series between each of the plurality of portions of the secondary side and the at least one of the plurality of series-coupled battery cells.