Charge equalization systems and methods for battery systems and uninterruptible power supplies

• US 9,397,509 B2
• Filed: 01/13/2012
• Issued: 07/19/2016
• Est. Priority Date: 01/22/2011
• Status: Active Grant

• Current Assignee: Alpha Technologies Services, Inc. (EnerSys)
• Original Assignee: Alpha Technologies Incorporated (EnerSys)
• Inventors: Heidenreich, James Joseph, Haass, Michael A., Le, Thanh Quoc, Jennings, Seth William
• Primary Examiner(s): Fantu, Yalkew
• Application Number:
  US13/350,706
• Publication Number:
  US 20120217806A1
• Time in Patent Office: 1,649 Days
• Field of Search: 320/119
• US Class Current: 1/1
• CPC Class Codes: B60L 58/19 Switching between serial connection and parallel connection of battery modules
• CPC Class Codes: B60L 58/22 Balancing the charge of battery modules
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02J 7/0019 using switched or multiplexed charge circuits
• CPC Class Codes: H02J 9/061 for DC powered loads
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A battery system having at least one battery string of more than two batteries connected in series, a charge equalization circuit, a relay matrix, and a balance controller. The charge equalization circuit is capable of equalizing the charge on any pair of series connected batteries in the at least one battery string. The relay matrix is operatively connected between the charge equalization circuit and the at least one battery string. The balance controller controls the relay matrix such that at least one to battery characteristic of at least one battery is sensed. Based on at least one sensed battery characteristic, the balance controller controls the relay matrix such that the charge equalization circuit is connected across at least one pair of series connected batteries in the at least one battery string.

Claims

1. A battery system comprising:

a plurality of battery strings comprising more than two batteries connected in series, where the plurality of battery strings are connected in parallel;

a charge equalization circuit capable of equalizing the charge on any pair of series connected batteries in the any one of the plurality of battery strings;

a relay matrix operatively connected between the charge equalization circuit and the plurality of battery strings; and

a balance controller for controlling the relay matrix;

wherein

based on at least one of a sensed voltage and a sensed current of the batteries, the balance controller controls the relay matrix such that the charge equalization circuit is connected across any one of the pairs of series connected batteries in any one of the plurality of battery strings.

2. The battery system as recited in claim 1, in which the balance controller controls the relay matrix such that the charge equalization circuit is connected across a plurality of pairs of series connected batteries in the plurality of battery strings.

3. The battery system as recited in claim 1, further comprising a wire harness connected between the relay matrix and the plurality of battery strings.

4. A UPS system for supplying power to a load based on a power signal provided by a power source, comprising:

a plurality of battery strings comprising more than two batteries connected in series, where the plurality of battery strings are connected in parallel;

an inverter and charger circuit operatively connected between

the power source and the at least one battery string, and

the at least one battery string and the load;

a charge equalization circuit capable of equalizing the charge on any pair of series connected batteries in the any one of the plurality of battery strings;

a relay matrix operatively connected between the charge equalization circuit and the plurality of battery strings; and

a balance controller for controlling the relay matrix;

wherein

based on at least one of a sensed voltage and a sensed current of the batteries, the balance controller controls the relay matrix such that the charge equalization circuit is connected across any one of the pairs of series connected batteries in any one of the plurality of battery strings.

5. The UPS system as recited in claim 4, in which the balance controller controls the relay matrix such that the charge equalization circuit is connected across a plurality of pairs of series connected batteries in any one of the plurality of battery strings.

6. The UPS system as recited in claim 4, further comprising a wire harness connected between the relay matrix and the plurality of battery strings.

7. The UPS system as recited in claim 4, further comprising a transformer module operatively connected between:

the power source and the load; and

the inverter and charger circuit and the load.

8. A battery system comprising:

a plurality of battery strings, where

each battery string comprises more than two batteries connected in series, and

the battery strings are connected in parallel;

at least one charge equalization circuit capable of equalizing the charge on any pair of series connected batteries;

a relay matrix operatively connected between the charge equalization circuit and the plurality of battery strings; and

a balance controller for controlling the relay matrix;

wherein

based on at least one of a sensed voltage and a sensed current of the batteries, the balance controller controls the relay matrix such that at least one charge equalization circuit is connected across any one of the pairs of series connected batteries in any one of the plurality of battery strings.

9. The battery system as recited in claim 8, in which the balance controller controls the relay matrix such that the charge equalization circuit is connected across a plurality of pairs of series connected batteries in the plurality of battery strings.

10. The system as recited in claim 8, further comprising a wire harness connected between the relay matrix and the at least one battery string.

11. A UPS system for supplying power to a load based on a power signal provided by a power source, comprising:

a plurality of battery strings, where

each battery string comprises more than two batteries connected in series, and

the battery strings are connected in parallel;

an inverter and charger circuit operatively connected between

the power source and the at least one battery string, and

the at least one battery string and the load;

at least one charge equalization circuit capable of equalizing the charge on any pair of series connected batteries in any one of the plurality of battery strings;

a relay matrix operatively connected between the charge equalization circuit and the plurality of battery strings;

a balance controller for controlling the relay matrix;

wherein

based on at least one of a sensed voltage and a sensed current of the batteries, the balance controller controls the relay matrix such that at least one charge equalization circuit is connected across a plurality of pairs of series connected batteries in the plurality of battery strings to equalize charges on the batteries.

12. The UPS system as recited in claim 11, further comprising a wire harness connected between the relay matrix and the plurality of battery strings.

13. The UPS system as recited in claim 11, further comprising a transformer module operatively connected between:

the power source and the load; and

the inverter and charger circuit and the load.

14. A method of supplying power to a load based on a power signal provided by a power source, comprising:

providing a plurality of battery strings each comprising more than two batteries connected in series;

connecting the battery strings in parallel;

operatively connecting an inverter and charger circuit between

the power source and the at least one battery string, and

the at least one battery string and the load;

providing at least one charge equalization circuit capable of equalizing the charge on any pair of series connected batteries in the any one of the plurality of battery strings;

operatively connecting a relay matrix between the charge equalization circuit and the plurality of battery strings;

providing a balance controller for controlling the relay matrix; and

operating the balance controller to control the relay matrix such that the relay matrix is controlled such that at least one charge equalization circuit is connected across a plurality of pairs of series connected batteries in the plurality of battery strings to equalize charges on the batteries based on sensed voltage and current of the batteries in the plurality of battery strings.

15. The method as recited in claim 14, further comprising the step of connecting a wire harness connected between the relay matrix and the plurality of battery strings.

16. The method as recited in claim 14, further comprising the step of operatively connecting a transformer module between:

the power source and the load; and

the inverter and charger circuit and the load.