Controller for a power supply with transition region regulation

• US 9,397,560 B2
• Filed: 08/15/2014
• Issued: 07/19/2016
• Est. Priority Date: 08/15/2014
• Status: Active Grant

• Current Assignee: Power Integrations Incorporated
• Original Assignee: Power Integrations Incorporated
• Inventors: Matthews, David Michael Hugh
• Primary Examiner(s): Han, Jessica
• Assistant Examiner(s): Gibson, Demetries A
• Application Number:
  US14/460,617
• Publication Number:
  US 20160049870A1
• Time in Patent Office: 704 Days
• Field of Search: 323/282, 363/21.16, 363/21.17, 363/21.18, 363/21.08
• US Class Current: 1/1
• CPC Class Codes: H02M 1/0003 Details of control, feedback or regulation circuits
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 3/156 with automatic control of output voltage or current, e.g. switching regulators
• CPC Class Codes: H02M 3/1566 with means for compensating against rapid load changes, e.g. with auxiliary current source, with dual mode control or with inductance variation
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: H02M 3/33515 with digital control
• CPC Class Codes: H02M 3/33523 with galvanic isolation between input and output of both the power stage and the feedback loop

Abstract

A method for regulating a flow of energy from an input to an output of a power converter includes receiving a first signal representative of an output voltage, and receiving a second signal representative of a current of the power converter. An output current of the power converter is determined in response to at least one of the first and second signals. A power switch of the power converter is switched to regulate the output current of the power converter to a substantially constant output current value for a first range of power converter output voltages, to regulate an output power of the power converter to a substantially constant power value for a second range of power converter output voltages, and to regulate the output voltage of the power converter at substantially a highest output voltage value of the second range of power converter output voltages.

Claims

1. A method for regulating a flow of energy from an input of a power converter to an output of the power converter, comprising:

receiving a first signal representative of an output voltage of the power converter;

receiving a second signal representative of a current of the power converter;

determining an output current of the power converter in response to at least one of the first and second signals;

switching a power switch of the power converter to regulate the output current of the power converter to a substantially constant output current value for a first range of power converter output voltages;

switching the power switch of the power converter to regulate an output power of the power converter to a substantially constant power value for a second range of power converter output voltages;

switching the power switch of the power converter to regulate the output voltage of the power converter at substantially a highest output voltage value of the second range of power converter output voltages for a range of power converter output current values;

adjusting the first range of power converter output voltages and the second range of power converter output voltages in response to an adjustment signal received at a terminal of a controller of the power converter.

2. The method of claim 1 wherein receiving the second signal representative of the current of the power converter comprises measuring a switch current of the power switch of the power converter.

3. The method of claim 1 further comprising adjusting the highest output voltage value of the second range of power converter output voltages in response to the output current of the power converter.

4. The method of claim 1 wherein the power converter is a flyback converter.

5. The method of claim 1 wherein adjusting the first range of power converter output voltages and the second range of power converter output voltages in response to the adjustment signal comprises receiving the adjustment signal at one or more terminals coupled to the output of the power converter.

6. The method of claim 1 wherein the first range of power converter output voltages and the second range of power converter output voltages is substantially constant.

7. The method of claim 1 further comprising adjusting the substantially constant power value for the second range of power converter output voltages in response to a temperature.

8. The method of claim 1 wherein the first signal is received from a sense winding on an input side of the power converter.

9. A regulator circuit for use in a power converter, comprising:

a voltage regulation circuit coupled to receive a first signal representative of an output voltage at an output of the power converter, wherein the voltage regulation circuit is coupled to generate a third regulation signal in response to the first signal;

a current regulation circuit coupled to receive a second signal representative of a current of the power converter, wherein the current regulation circuit is coupled to determine an output current of the power converter in response to the second signal and generate a first regulation signal in response to the second signal;

a transition region regulation circuit coupled to receive the first signal, the second signal, and an adjustment signal received at a terminal of the regulation circuit, wherein the transition region regulation circuit is coupled to generate a second regulation signal in response to the first signal, the second signal, and the adjustment signal; and

a controller coupled to receive a feedback signal responsive to the first, second and third regulation signals, wherein the controller is coupled to generate a drive signal in response to the feedback signal to control a switching of a power switch of the power converter to regulate the output current of the power converter to a substantially constant output current value for a first range of power converter output voltages, wherein the switching of the power switch is further coupled to regulate an output power of the power converter to a substantially constant power value for a second range of power converter output voltages, wherein the controller is coupled to adjust the first range of power converter output voltages and the second range of power converter output voltages in response to the adjustment signal, and wherein the switching of the power switch is further coupled to regulate the output voltage of the power converter at substantially a highest output voltage value of the second range of power converter output voltages for a range of power converter output current values.

10. The regulator circuit of claim 9 further comprising a combiner circuit coupled to receive the first, second, and third regulation signals to generate the feedback signal output in response to the first, second, and third regulation signals.

11. The regulator circuit of claim 10 wherein the combiner circuit is a summation circuit.

12. The regulator circuit of claim 9 wherein the current regulation circuit is coupled to measure a switch current of the power switch of the power converter.

13. The regulator circuit of claim 9 wherein the power converter is a flyback converter.

14. The regulator circuit of claim 9 wherein the first and second signals are generated on an input side of the power converter.

15. A regulator circuit for use in a power converter, comprising:

a power switch; and

a controller coupled to the power switch, and coupled to receive a first signal representative of an output voltage of the power converter, a second signal representative a current of the power converter, and an adjustment signal received at a terminal of the controller, wherein the regulator circuit is coupled to determine the output voltage and an output current of the power converter in response to at least the first and second signals and the adjustment signal, wherein the controller is coupled to control a switching of the power switch to regulate the output current of the power converter to a substantially constant output current value for a first range of power converter output voltages, wherein the switching of the power switch is further coupled to regulate an output power of the power converter to a substantially constant power value for a second range of power converter output voltages, wherein the controller is coupled to adjust the first range of power converter output voltages and the second range of power converter output voltages in response to the adjustment signal, and wherein the switching of the power switch is further coupled to regulate the output voltage of the power converter at substantially a highest output voltage value of the second range of power converter output voltages for a range of power converter output current values.

16. The regulator circuit of claim 15 wherein the first and second signals are generated on the primary side of the power converter.