Communications unit for an industrial process network

• US 9,397,855 B2
• Filed: 03/13/2014
• Issued: 07/19/2016
• Est. Priority Date: 03/14/2013
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Borgeson, Dale Warren, Maalouf, Gabriel Assaad, Benson, Roger Rob, Boyd, Carro Lynel
• Primary Examiner(s): Sam, Phirin
• Application Number:
  US14/208,755
• Publication Number:
  US 20140269764A1
• Time in Patent Office: 859 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: G06F 13/4282 on a serial bus, e.g. I2C bus, SPI bus on daisy chain buses G06F13/4247
• CPC Class Codes: H04L 12/40006 Architecture of a communication node current supply arrangements H04L12/10; intermediate storage or scheduling H04L49/90
• CPC Class Codes: H04L 2012/4026 Bus for use in automation systems

Abstract

A field device is configured to send and receive data over an industrial process network. The field device includes a processor and a communications unit communicatively connected to the industrial process network. The communications unit is configured to send and receive the data over the industrial process network via a first communications protocol at a first data rate. The communications unit is connected to communicate with the processor via a second communications protocol at a second data rate that is greater than the first data rate.

Claims

1. A field device configured to send and receive data over an industrial process network, the field device comprising:

a processor; and

a communications unit communicatively connected to the industrial process network, the communications unit configured to send and receive the data over the industrial process network via a first communications protocol at a first data rate and connected to communicate with the processor via a second communications protocol at a second data rate that is greater than the first data rate;

wherein the communications unit comprises;

a first receive buffer configured to store a first message object corresponding to a first message received by the communications unit over the industrial process network, the first message object including the first message and information corresponding to the first message; and

a second receive buffer configured to store a second message object corresponding to a second message received by the communications unit over the industrial process network, the second message object including the second message and information corresponding to the second message;

wherein the communications unit is configured to determine at least a portion of the information corresponding to the first message and at least a portion of the information corresponding to the second message; and

wherein the communications unit is configured to insert the determined portion of the information corresponding to the first message in the first message object and the determined portion of the information corresponding to the second message in the second message object.

2. The field device of claim 1, wherein the communications unit implements a receive state machine configured to determine the portion of the information corresponding to the first message and the portion of the information corresponding to the second message.

3. The field device of claim 1, wherein the communications unit is configured to output a message-received notification, the message-received notification configured to cause the processor to invoke an interrupt service routine to retrieve at least one of the first and second message objects from the communications unit via the second communications protocol.

4. The field device of claim 3, wherein the communications unit is configured to determine whether to output the message-received notification based on an error status of an active one of the first and second message objects.

5. The field device of claim 4, wherein the communications unit is configured to determine to output the message-received notification based on determining that the error status of an active one of the first and second field message objects comprises a non-fatal error status.

6. The field device of claim 4, wherein the communications unit is configured to determine to refrain from outputting the message-received notification based on determining that the error status of an active one of the first and second message objects comprises a fatal error status.

7. The field device of claim 3, wherein the communications unit is configured to output the message-received notification to the processor in response to receiving a complete message over the industrial process network.

8. The field device of claim 7, wherein the communications unit is configured to store the second message in the second message buffer in response to determining that the message-received notification has not been acknowledged by the processor.

9. The field device of claim 3,

wherein the communications unit is connected to the processor via an interrupt terminal;

and

wherein the communications unit is configured to output the message-received notification by adjusting a voltage on the interrupt terminal.

10. The field device of claim 1, wherein the communications unit comprises:

a transmit buffer configured to store a message object corresponding to a message received by the communications unit from the processor via the second communications protocol, the message object including message received from the processor and information corresponding to message received from the processor; and

wherein the communications unit is configured to transmit the message object over the industrial process network via the first communications protocol.

11. The field device of claim 10,

wherein the transmit buffer is configured to store a complete message to be transmitted over the industrial process network;

and

wherein the communications unit is configured to transmit the complete message over the industrial process network in response to receiving the complete message from the processor.

12. The field device of claim 1,

wherein the first communications protocol comprises a Highway Addressable Remote Transducer (HART) protocol;

and

wherein the second communications protocol comprises a Serial Peripheral Interface (SPI) protocol.

13. A communications unit configured to send and receive data over an industrial process network, the communications unit comprising:

a first communications interface configured to send and receive the data over the industrial process network via a first communications protocol at a first data rate;

a second communications interface configured to communicate with a processor via a second communications protocol at a second data rate that is greater than the first data rate;

a first receive buffer configured to store a first message object corresponding to a first message received over the industrial process network; and

a second receive buffer configured to store a second message object corresponding to a second message received over the industrial process network;

wherein the communications unit is configured to connect with the processor via an interrupt terminal; and

wherein the communications unit is configured to output a message-received notification to the processor via the interrupt terminal in response to receiving a complete message over the industrial process network, the message-received notification configured to cause the processor to retrieve at least one of the first and second message objects via the second communications interface.

14. The communications unit of claim 13,

wherein the second communications interface comprises a Master Out Slave In (MOST) terminal and a Master In Slave Out (MISO) terminal;

wherein the communications unit is configured to receive data from the processor via the MOSI terminal and to transmit data to the processor via the MISO terminal; and

wherein the communications unit is configured to transmit at least one of the first and second message objects via the MISO terminal in response to receiving a message-received acknowledgment via the MOSI terminal.

15. The communications unit of claim 14, wherein the communications unit is configured to store the second message in the second message object buffer in response to determining that the message-received acknowledgment has not been received via the MOSI terminal.

16. The communications unit of claim 14, further comprising:

a transmit buffer configured to store a third message object corresponding to a third message received via the MOSI terminal;

wherein the communications unit is configured to transmit the third message object over the industrial process network via the first communications interface.

17. The communications unit of claim 16, wherein the communications unit is configured to transmit the third message object via the first communications interface in response to determining that the third message object represents a complete message.

18. A method of sending and receiving data over an industrial process network, the method comprising:

receiving, by a communications unit of a field device, a first message via a first communications protocol at a first data rate;

storing, by the communications unit, the first message in a first receive buffer of the communications unit;

determining, by the communications unit, that the first message comprises a complete message according to the first communications protocol;

notifying, by the communications unit in response to determining that the first message comprises a complete message, a processor of the field device that the first message has been received;

sending, by the communications unit, the first message to the processor via a second communications protocol at a second data rate that is greater than the first data rate

receiving, by the communications unit, at least a portion of a second message via the first communications protocol prior to sending the first message to the processor via the second communications protocol; and

storing, by the communications unit, the second message in a second receive buffer of the communications unit.

19. The method of claim 18, wherein notifying the processor that the first message has been received comprises adjusting a voltage of an interrupt terminal that connects the communications unit and the processor.

20. The method of claim 18, further comprising:

receiving, by the communications unit, a third message from the processor via the second communications protocol;

determining, by the communications unit, that the third message comprises a complete message according to the first communications protocol; and

transmitting, by the communications unit, the third message over the industrial process network in response to determining that the third message comprises a complete message.

21. A field device configured to send and receive data over an industrial process network, the field device comprising:

a processor; and

a communications unit communicatively connected to the industrial process network, the communications unit configured to send and receive the data over the industrial process network via a first communications protocol at a first data rate and connected to communicate with the processor via a second communications protocol at a second data rate that is greater than the first data rate;

wherein the communications unit comprises;

a first receive buffer configured to store a first message object corresponding to a first message received by the communications unit over the industrial process network; and

a second receive buffer configured to store a second message object corresponding to a second message received by the communications unit over the industrial process network;

wherein the communications unit is configured to output a message-received notification to the processor in response to receiving a complete message over the industrial process network, the message-received notification configured to cause the processor to invoke an interrupt service routine to retrieve at least one of the first and second message objects from the communications unit via the second communications protocol; and

wherein the communications unit is configured to store the second message in the second message buffer in response to determining that the message-received notification has not been acknowledged by the processor.