Dimmer switch having dimmer actuator operable for actuating an air-gap switch

• US 9,398,667 B2
• Filed: 08/08/2014
• Issued: 07/19/2016
• Est. Priority Date: 08/08/2014
• Status: Active Grant

• Current Assignee: Leviton Manufacturing Company Incorporated
• Original Assignee: Leviton Manufacturing Company Incorporated
• Inventors: Kevelos, Adam, Jansen, Ronald, Mathew, Renjith, Kamor, Michael
• Primary Examiner(s): Chang, Daniel D
• Application Number:
  US14/455,616
• Publication Number:
  US 20160044764A1
• Time in Patent Office: 711 Days
• Field of Search: 315/326, 200/315, 200/553, 200/339, 174/53, 174/57
• US Class Current: 1/1
• CPC Class Codes: H05B 39/044 continuously H05B39/042 takes precedence
• CPC Class Codes: H05B 47/10 Controlling the light source

Abstract

A dimmer switch includes an air-gap switch for coupling to a power source, a power semiconductor switch electronically controlling power to a load connected in series with the air-gap switch, a dimmer module connected to the power semiconductor switch for coupling to the load to deliver an adjustable level of power to the load, and a dimmer actuator. The dimmer actuator is movable between an operational position and a disconnected position wherein the dimmer actuator is configured to act as a single control mechanism for selectively engaging either the dimmer module to adjust the level of power delivered to the load when in the operational position or the air-gap switch when in the disconnected position.

Claims

1. An electrical dimmer switch comprising:

an air-gap switch for coupling to a power source;

a power semiconductor switch connected in series with said air-gap switch, said power semiconductor switch electronically controlling power to a load;

a dimmer module, connected to said power semiconductor switch, for coupling to the load to deliver an adjustable level of power to the load; and

a dimmer actuator movable between an operational position and a disconnected position wherein said dimmer actuator is configured to act as a single control mechanism for selectively engaging either said dimmer module to adjust the level of power delivered to the load when in said operational position or said air-gap switch when in said disconnected position.

2. The electrical dimmer switch of claim 1 wherein said dimmer actuator being rotatable about a first pivot axis when in said operational position, and said dimmer actuator rotatable about a second pivot axis spaced apart from said first pivot axis when in said disconnected position.

3. The electrical dimmer switch of claim 2 wherein said second pivot axis is disposed generally adjacent to an end portion of a user engageable surface of said dimmer actuator.

4. The electrical dimmer switch of claim 2 wherein said first pivot axis is disposed generally adjacent to a middle portion of a user engageable surface of said dimmer actuator for use in adjusting the level of power delivered to the load, and said second pivot axis is disposed generally adjacent to an end portion of said user engageable surface of said dimmer actuator.

5. The electrical dimmer switch of claim 1 wherein said dimmer actuator comprises a downwardly-depending distal end portion, and said air-gap switch comprises a lever engageable by said downwardly-depending distal end portion of said dimmer actuator.

6. The electrical dimmer switch of claim 1 wherein said dimmer actuator comprises a lip for use in moving said dimmer actuator from said operational position to said disconnected position.

7. The electrical dimmer switch of claim 1 wherein said air-gap switch is a normally-closed switch, so that said air-gap switch is closed in accordance with said dimmer actuator being in said operational position.

8. The electrical dimmer switch of claim 1 wherein said power semiconductor switch comprises a thyristor, a TRIAC, a silicon-controlled rectifier, or a MOSFET.

9. An electrical dimmer switch comprising:

an air-gap switch for coupling to a power source;

a power semiconductor switch connected in series with said air-gap switch, said power semiconductor switch electronically controlling power to a load;

a dimmer module, connected to said power semiconductor switch, for coupling to the load to deliver an adjustable level of power to the load;

a dimmer actuator movable between an operational position and a disconnected position wherein said dimmer actuator is configured to act as a single control mechanism for selectively engaging either said dimmer module to adjust the level of power delivered to the load when in said operational position or said air-gap switch when in said disconnected position; and

said dimmer actuator comprises an elongated member having a first elongated side comprising a first outwardly extending post having a first axis, and an opposite second elongated side comprising a second outwardly extending post having a second axis offset from said first outwardly extending post, and said dimmer actuator being generally pivotable about said first post when in said operational position, and generally pivotable about said second post when in said disconnected position.

10. The electrical dimmer switch of claim 9 wherein said first post is disposed generally adjacent to a middle portion of a user engageable surface of said dimmer actuator for use in adjusting the level of power delivered to the load, and said second post is disposed generally adjacent to an end portion of said user engageable surface of said dimmer actuator.

11. The electrical dimmer switch of claim 9 wherein at least portions of said first elongated side and said second elongated side define a generally longitudinally-extending tapered cross-section.

12. The electrical dimmer switch of claim 9 wherein said dimmer actuator comprises a downwardly-depending distal end portion, and said air-gap switch comprises a lever engageable by said downwardly-depending distal end portion of said dimmer actuator.

13. The electrical dimmer switch of claim 9 wherein a distal end of said first post comprises chamfered surfaces.

14. An electrical dimmer switch comprising:

an air-gap switch for coupling to a power source;

a power semiconductor switch connected in series with said air-gap switch, said power semiconductor switch electronically controlling power to a load;

a dimmer module, connected to said power semiconductor switch, for coupling to the load to deliver an adjustable level of power to the load;

a dimmer actuator movable between an operational position and a disconnected position wherein said dimmer actuator is configured to act as a single control mechanism for selectively engaging either said dimmer module to adjust the level of power delivered to the load when in said operational position or said air-gap switch when in said disconnected position;

a main actuator; and

a frame having a central opening for accommodating the main actuator operable for use in turning on and off the power to the load, and a second opening for receiving said dimmer actuator, said dimmer actuator being connected about a first pivot axis relative to said frame when in said operational position, and connected about a second pivot axis relative to said frame different from said first pivot axis when in said disconnected position.

15. The electrical dimmer switch of claim 14 wherein said dimmer actuator comprises an elongated member having a first elongated side comprising a first outwardly extending post, and an opposite second elongated side comprising a second outwardly extending post offset from said first outwardly extending post, and said first post pivotable about said first pivot axis, and said second post pivotable about said second pivot axis.

16. The electrical dimmer switch of claim 15 wherein said frame comprises a first cutout for receiving said first post and a second cutout for receiving said second post.

17. The electrical dimmer switch of claim 16 wherein said first cutout comprises a first partial cylindrical surface defining a first bearing surface for pivotally supporting said first post, and wherein said second cutout comprises a second partial cylindrical surface defining a second bearing surface for pivotally supporting said second post.

18. The electrical dimmer switch of claim 16 wherein said first post being disconnectable from said first cutout in said frame when said dimmer actuator is disposed in said disconnected position.

19. The electrical dimmer switch of claim 18 wherein a distal end of said first post comprises chamfered surfaces for aiding disconnection of said first post from said first cutout, and for insertion of said first post into said first cutout.

20. The electrical dimmer switch of claim 14 wherein said frame and said dimmer actuator comprises cooperating bearing surfaces engageable during movement of said dimmer actuator in said operational position.

21. The electrical dimmer switch of claim 14 wherein said frame and said dimmer actuator comprises cooperating bearing surfaces engageable during movement of said dimmer actuator in said disconnected position.

22. The electrical dimmer switch of claim 14 wherein said dimmer actuator comprises a downwardly-depending distal end portion, and said air-gap switch comprises a lever engageable by said downwardly-depending distal end portion of said dimmer actuator.

23. The electrical dimmer switch of claim 14 wherein said main actuator, said dimmer actuator, and said frame form an assembly detachably coupled to said dimmer module.