Robotic pool cleaning apparatus

• US 9,399,877 B2
• Filed: 11/21/2014
• Issued: 07/26/2016
• Est. Priority Date: 11/21/2014
• Status: Active Grant

• Current Assignee: Fluidra, S.A.
• Original Assignee: Water Tech, LLC
• Inventors: Many, John, Emaleh, Jon, Kosmyna, James, Lorys, Thomas, Camisi, Daniel, Erlich, Guy, Elliott, Curtis
• Primary Examiner(s): CHIN, RANDALL E
• Application Number:
  US14/549,712
• Publication Number:
  US 20160145884A1
• Time in Patent Office: 613 Days
• US Class Current: 1/1
• CPC Class Codes: E04H 4/16 specially adapted for cleaning
• CPC Class Codes: E04H 4/1636 Suction cleaners
• CPC Class Codes: E04H 4/1654 Self-propelled cleaners

Abstract

Robotic apparatus cleans swimming pools and has road and pulley wheels with belts thereon, on opposite sides and drive motors that rotate a wheel on each side to move the frame along a pool surface. Pairs of outside wheels have friction surfaces to engage pool surfaces to also moving the frame. Forward and rearward brush assemblies are driven to brush the pool surface. Oppositely facing and angled duck bill valves allow water into free volumes in the frame and are covered by a filter bag for filtering out debris under the action of a dual pump assembly that pumps water out through a pair of outlet opening in a top of the frame. A computer processor controls the drive motors and pump assembly to move the frame along programmed paths and rechargeable batteries power the drive motors, pump assembly and computer processor.

Claims

1. A cordless and autonomous robotic apparatus for cleaning surfaces of a swimming pool comprising:

a frame, the frame having a travel direction axis, a transverse axis, and a vertical axis;

a first plurality of road wheels and pulley wheels mounted for rotation to one side of the frame with respect to the transverse axis and defining a first belt path;

a second plurality of road wheels and pulley wheels mounted for rotation to an opposite side of the frame with respect to the transverse axis and defining a second belt path;

first and second track belts respectively extending around the first and second belt paths, at least a portion of each belt being adapted to engage a swimming pool surface;

a first drive motor mounted to the frame and operatively engaged to at least one pulley wheel of the first plurality of pulley wheels for rotating at least one pulley wheel to move the first belt with respect to the frame to thereby move the frame along a swimming pool surface;

a second drive motor mounted to the frame and operatively engaged to at least one pulley wheel of the second plurality of pulley wheels for rotating the at least one pulley wheel to move the second belt with respect to the frame to thereby move the frame along a swimming pool surface;

at least one first forward outside wheel connected to one of the first plurality of pulley wheels at a forward side of the first belt path with respect to the travel direction axis;

at least one first rearward outside wheel connected to one of the first plurality of pulley wheels at a rearward side of the first belt path with respect to the travel direction axis;

at least one second forward outside wheel connected to one of the second plurality of pulley wheels at a forward side of the second belt path with respect to the travel direction axis;

at least one second rearward outside wheel connected to one of the second plurality of pulley wheels at a rearward side of the second belt path with respect to the travel direction axis;

the outside wheels rotating with their respective pulley wheels and having outer friction surfaces adapted to engage a swimming pool surface for moving the frame with respect to the swimming pool surface;

a forward brush assembly mounted for rotation to the forward side of the frame for brushing a swimming pool surface, the forward brush assembly being operatively engaged to at least one of the drive motors for rotating the forward brush assembly;

a rearward brush assembly mounted for rotation to the rearward side of the frame for brushing a swimming pool surface, the rearward brush assembly being operatively engaged to at least one of the drive motors for rotating the rearward brush assembly;

at least one one way valve engaged to the frame between the brush assemblies and near a lower side of the frame with respect to the vertical axis, the one way valve having an inlet for receiving water from a swimming pool into a lower free volume of the frame, and an outlet in the lower volume of the frame;

a filter bag having an opening engaged over the outlet of the one way valve and being expandable into the lower free volume for filtering debris from water received by the one way valve before water exits the filter bag and enters a remaining free volume of the frame;

a pump assembly mounted in the frame for pumping water through free volumes and out through an upper side of the frame with respect to the vertical axis;

a computer processor assembly mounted in the frame and electrically connected to the drive motors and the pump assembly for controlling the drive motors and pump assembly, the computer processor assembly including a computer memory for storing an operating program for controlling operation of the drive motors and pump assembly for moving the apparatus along programmed paths along swimming pool surfaces and for pumping water through the free volumes; and

at least one rechargeable battery assembly mounted in the frame and containing at least one rechargeable battery that is electrically connected to the computer processor assembly, to the drive motors and to the pump assembly, for powering the computer processor assembly, the drive motors and the pump assembly.

2. The apparatus of claim 1 wherein the at least one one way valve comprises a duck bill valve having at least one flexible wall extending parallel to the transverse axis of the frame and between the valve inlet and the valve outlet, the duck bill valve having a valve axis that extends at an acute angle to the travel direction axis of the frame.

3. The apparatus of claim 1 including two one way valves spaced from each other along the travel direction axis, each valve comprising a duck bill valve having a pair of facing flexible walls extending parallel to the transverse axis of the frame and positioned between the valve inlet and the valve outlet,

wherein the flexible walls of each valve define inlet edges where water enters the valve and outlet edges where water leaves the valve, each valve having spaced apart inlet edges, and, when no water is passing through the valve, engaged together outlet edges,

each valve having a valve axis that extends at an acute angle to the travel direction axis of the frame, the inlet of the valve on the rearward side facing at an acute angle rearwardly and the inlet of the valve on the forward side facing at an acute angle forwardly.

4. The apparatus of claim 1 including a top cover connected to the frame for covering an upper side of the remaining volume, the top cover including at least two water outlet openings, the pump assembly comprising at least one pump motor, each operatively connected to an impeller for rotating the respective impeller to move water upwardly through a respective water outlet opening.

5. The apparatus of claim 1 including a top cover connected to the frame for covering an upper side of the remaining volume, the top cover including two water outlet openings spaced side by side with respect to the transverse axis, opening upwardly with respect to the vertical axis and positioned intermediately with respect to the travel direction axis, the pump assembly comprising two pump motors spaced side by side with respect to the transverse axis, each pump motor being operatively connected to an impeller for rotating the respective impeller to move water upwardly through a respective water outlet opening.

6. The apparatus of claim 1 wherein a total density of the apparatus is no more than about 10% more than the density of water so that the apparatus has nearly neutral buoyance, a center of gravity of the apparatus being below a central area of the vertical axis so that the apparatus is self-righting when in water at any orientation other than with the vertical axis of the frame extending vertically.

7. The apparatus of claim 1 wherein the frame includes a pair of opposite side covers each defining a handle opening for lifting the apparatus and a drain valve in each handle opening, each drain valve having a valve opening in communication with the remaining free volume in the frame, and a drain valve member movable over the drain valve opening for allowing water to leave the remaining free volume when the apparatus leaves water in a swimming pool, and for stopping a flow of water into the remaining free volume when the pump assembly operates.

8. The apparatus of claim 1 including a plurality of panels for covering top, bottom, opposite sides, front and rear of the frame, panels for the front and rear of the frame being concave for exposing central portions of the forward and rearward brush assembles, and being spaced inwardly of the forward and rearward portions of the track belts and inwardly of the outside wheels, so that at least one of a belt and an outside wheel contacts swimming pool surfaces before a panel contacts the surface.

9. The apparatus of claim 1 including a plurality of panels for covering top, bottom, opposite sides, front and rear of the frame, the apparatus including an exposed charging socket in one of the panels for receiving an external charging plug for recharging the battery assembly.

10. The apparatus of claim 1 including two one way valves spaced from each other along the travel direction axis, each valve comprising a duck bill valve having a pair of facing flexible walls extending parallel to the transverse axis of the frame and between the valve inlet and the valve outlet,

wherein the flexible walls of each valve define inlet edges where water enters the valve and outlet edges where water leaves the valve, each valve having spaced apart inlet edges, and, when no water is passing through the valve, engaged together outlet edges,

each valve having a valve axis that extends at an acute angle to the travel direction axis of the frame, the inlet of the valve on the rearward side facing at an acute angle rearwardly and the inlet of the valve on the forward side facing at an acute angle forwardly, a bottom panel for covering at least portion of the bottom of the apparatus, the duck bull valves and filter bag being connected to the bottom panel for removal as a unit from a remainder of the apparatus when the bottom panel is removed.

11. The apparatus of claim 1 including two one way valves spaced from each other along the travel direction axis, each valve comprising a duck bill valve having a pair of facing flexible walls extending parallel to the transverse axis of the frame and between the valve inlet and the valve outlet,

wherein the flexible walls of each valve define inlet edges where water enters the valve and outlet edges where water leaves the valve, each valve having spaced apart inlet edges, and, when no water is passing through the valve, engaged together outlet edges,

each valve having a valve axis that extends at an acute angle to the travel direction axis of the frame, the inlet of the valve on the rearward side facing at an acute angle rearwardly and the inlet of the valve on the forward side facing at an acute angle forwardly, a bottom panel for covering at least portion of the bottom of the apparatus, the duck bull valves and filter bag being connected to the bottom panel for removal as a unit from a remainder of the apparatus when the bottom panel is removed, and a linkage device with a rotatable dial for latching and unlatching the bottom panel to the remainder of the apparatus.

12. The apparatus of claim 1 including a plurality of panels for covering top, bottom, opposite sides, front and rear of the frame, the apparatus including a flexible retrieving handle loop connected to at least one of the panels for use with a hook to retrieve the apparatus from a swimming pool.

13. The apparatus of claim 1 wherein each of the brush assembles includes at least one flexible blade brush cylinder each comprising a first plurality of flexible transversely spaced and transversely extending blades in circumferentially spaced rows around the flexible blade brush cylinder, and a second plurality of flexible transversely spaced blades at acute angles to the transverse axis and in circumferentially spaced rows around the flexible blade brush cylinder that alternate with the rows of the first plurality of blades.

14. The apparatus of claim 1 wherein each of the brush assembles includes at least one flexible blade brush cylinder each comprising a first plurality of flexible transversely spaced and transversely extending blades in circumferentially spaced rows around the flexible blade brush cylinder, and a second plurality of flexible transversely spaced blades at acute angles to the transverse axis and in circumferentially spaced rows around the flexible blade brush cylinder that alternate with the rows of the first plurality of blades, each of the brush assembly also including a pair of polyvinyl acetate cylinder brushes on opposite transverse sides of each flexible blade brush cylinder.

15. The apparatus of claim 1 wherein each outside wheel has an outer dome surface and circular periphery with a plurality of high-friction projections for increasing a frictional engagement of the outside wheels with a swimming pool surface.

16. The apparatus of claim 1 wherein each outside wheel has a dome shaped outer surface and circular periphery with a plurality of projections for increasing a frictional engagement of the outside wheels with a swimming pool surface,

the apparatus comprising two each of first forward outside wheels, first rearward outside wheels, second forward outside wheels, and second rearward outside wheels, with each pair of outside wheels comprising an upper outside wheel and a lower outside wheel;

wherein, for each pair of outside wheels, the upper outside wheel of each pair is positioned further out from the lower one of each pair of outside wheel, with respect to the travel direction axis and the transverse axis.

17. The apparatus of claim 1 wherein each outside wheel is convex and is textured for increasing a frictional engagement of the outside wheels with a laterally positioned swimming pool surface,

wherein the first and second track belts are each in a substantially trapezoidal configuration, each trapezoid shaped track belt comprising four corners defined by four pulley wheels, each trapezoid shaped track belt comprising two horizontal parallel sides and two other sides connecting the horizontal sides, with a shorter of the horizontal sides of each track belt oriented downward for contacting a pool surface and a longer of the horizontal sides oriented upward;

the apparatus comprising two each of first forward outside wheels, first rearward outside wheels, second forward outside wheels, and second rearward outside wheels, with each pair of outside wheels comprising an upper outside wheel and a lower outside wheel, and with each outside wheel being axially aligned with a pulley wheel at a corner of a trapezoidal shaped track belt;

wherein, for each pair of outside wheels, the upper outside wheel of each pair is positioned further out than the lower of each pair of outside wheels, with respect to the travel direction axis, so that when the apparatus is traveling along the travel direction axis and encounters a vertical pool wall the pool wall will be first contacted by one or more upper outside wheels.

18. The apparatus of claim 1 wherein the filter bag is made of flexible porous material with no stiffening parts so that it conforms freely to the shape of the free volumes in the frame under a flow of water into the bag.

19. The apparatus of claim 1 including a top cover connected to the frame for covering an upper side of the remaining volume, a pair of outer bumpers on upper transversely spaced side of the top cover, a control and display panel on the top cover that is electrically connected to the computer processor assembly, and a control and display panel bumper around the control and display panel.

20. The apparatus of claim 1 including two of the rechargeable battery assemblies mounted in the frame at locations spaced from each other on the travel direction axis, each rechargeable battery assembly extending parallel to the transverse axis, the pump assembly being between the rechargeable battery assemblies for balancing weight distribution in the frame.