Low wind resistance rig

• US 9,399,890 B2
• Filed: 06/21/2012
• Issued: 07/26/2016
• Est. Priority Date: 06/21/2012
• Status: Expired due to Fees

• Current Assignee: Spn Well Services Inc. (SESI Holdings, Inc.)
• Original Assignee: Superior Energy Services-North America Services, Inc
• Inventors: Mark, Flusche
• Primary Examiner(s): Michener, Blake
• Assistant Examiner(s): WALLACE, KIPP CHARLES
• Application Number:
  US13/507,335
• Publication Number:
  US 20130341037A1
• Time in Patent Office: 1,496 Days
• Field of Search: 175/85, 175/162, 173/185, 173/186
• US Class Current: 1/1
• CPC Class Codes: E21B 19/155 Handling between horizontal and vertical position
• CPC Class Codes: E21B 7/026 having auxiliary platforms, e.g. for observation purposes

Abstract

A transportable rig apparatus provides for well completion operations while also providing a rig apparatus that readily resists or negates the effects of dynamic wind forces or other weather phenomenon. More particularly, the transportable rig apparatus provides a mast assembly that can extend in a generally vertical direction, e.g. perpendicular to the rig carrier and/or ground surface, such that the rig can be placed directly adjacent to a wellbore, the mast assembly providing a mast apparatus that readily resists or negates the effects of strong winds or other weather phenomenon.

Claims

1. A mobile rig for low wind resistance for engaging and disengaging joints of a conduit to and from a conduit string, lowering and raising the conduit string into and from a well, and performing completion operations on the well, the mobile rig comprising:

a mobile rig carrier;

a mast assembly connected to the mobile rig carrier, wherein the mast assembly extends vertically directly above the well, wherein a lower surface of the mast assembly contacts an upper surface of the well, wherein the mast assembly has a width measured perpendicularly from the longitudinal axis of the mobile rig, and wherein the mast assembly is resistant to a dynamic wind force; and

a pipe handling system positioned proximate to the mast assembly for moving pipe into and from engagement with a drive system disposed on the mast assembly, wherein the pipe handling system is connected to the mast assembly, wherein the pipe handling system is positioned on an opposite side of the well with respect to the mobile rig carrier, and wherein a lower surface of the pipe handling system directly contacts the upper surface of the well;

a pair of base beams for providing stability thereto, wherein the pair of base beams extend from the mast assembly, mobile rig carrier, or combinations thereof, wherein each base beam comprises one or more flat mats, and wherein the pair of base beams comprise two or more flat mats having a combined width at least as wide as the mast assembly, wherein the combined width of the mats is measured perpendicularly to the longitudinal axis of the mobile rig and wherein the flat mats of the pair of base beams are hydraulically deployed, and wherein the one or more flat mats rest substantially flat on a surface adjacent to the wellbore when deployed.

2. The mobile rig of claim 1, wherein the pipe handling system comprises at least one pipe tub configured to contain, eject, and receive joints of the conduit, and wherein the at least one pipe tub comprises a lower surface that contacts the upper surface of the well.

3. The mobile rig of claim 1, wherein the mast assembly comprises a Y-base at a lower end thereof, and wherein the Y-base contacts the upper surface of the well.

4. The mobile rig of claim 1, wherein the mast assembly further comprises a recessed region at a lower end thereof, wherein the recessed region is positioned over the well, and wherein the recessed region is sized to accommodate a blowout preventer, a snubbing unit, or combinations thereof, associated with the well.

5. The mobile rig of claim 1, wherein the lower surface of the mast assembly, the lower surface of the pipe handling system, or combinations thereof, further comprise at least one actuator secured thereto for raising and lowering the mast assembly the pipe handling system, or combinations thereof, relative to the upper surface of the well and providing the mobile rig with a generally horizontal orientation.

6. The mobile rig of claim 5, wherein the at least one actuator comprises at least a first hydraulic jack on a first side of the mobile rig and at least a second hydraulic jack on a second side of the mobile rig.

7. The mobile rig of claim 1, wherein the pair of base beams further comprises a first support base connected to the mast assembly and a second support base connected to the mast assembly, wherein the first support base and the second support base are on opposite sides of the well and the mast assembly.

8. A method for maintaining a low wind resistance mobile rig in association with a well, the method comprising the steps of:

positioning a mast assembly vertically above the well and connected to a mobile rig carrier, wherein a lower surface of the mast assembly contacts an upper surface of the well, such that the mast is operable at ground level relative to the well, wherein the mast assembly has a width measured perpendicularly from the longitudinal axis of the mobile rig, wherein the mast assembly comprises a lattice framework providing a surface over which a dynamic wind force can travel and thereby reduce the dynamic wind force directly affecting the low wind resistance mobile rig; and

positioning a pipe handling system proximate to the mast assembly for moving pipe into and from engagement with a drive system disposed on the mast assembly, wherein the pipe handling system is directly connected to the mast assembly and positioned on an opposite side of the well with respect to the mobile rig carrier, and wherein a lower surface of the pipe handling system contacts the upper surface of the well, such that the pipe handling system is operable at ground level relative to the well;

deploying a pair of base beams for providing stability thereto, wherein the pair of base beams extend from the mast assembly, mobile rig carrier, or combinations thereof, wherein each base beam comprises one or more flat mats, and wherein the pair of base beams comprise two or more flat mats having a combined width at least as wide as the mast assembly wherein the combined width of the mats is measured perpendicularly to the longitudinal axis of the mobile rig and wherein the flat mats of the pair of base beams are hydraulically deployed, and wherein the one or more flat mats rest substantially flat on a surface adjacent to the wellbore when deployed.

9. The method of claim 8, further comprising the step of hydraulically deploying and positioning the pair of base beams to extend each base beam from the mast assembly against a surface adjacent to the well.

10. The method of claim 8, further comprising positioning at least one pipe tub configured to contain, eject, and receive joints of the conduit in contact with the upper surface of the well in operative association with the pipe handling system.

11. The method of claim 8, wherein the step of positioning the mast assembly vertically above the well comprises placing a Y-base at a lower end of the mast assembly in contact with the upper surface of the well.

12. The method of claim 8, wherein the step of positioning the mast assembly vertically above the well comprises positioning the mast assembly such that a recessed region at a lower end thereof contains a blowout preventer, a snubbing unit, or combinations thereof, associated with the well.

13. The method of claim 8, further comprising the step of actuating at least one actuator secured to the lower surface of the mast assembly, the lower surface of the pipe handling system, or combinations thereof, to position the mobile rig in a generally horizontal orientation.

14. The method of claim 13, wherein the step of actuating the at least one actuator comprises actuating at least a first hydraulic jack on a first side of the mobile rig, at least a second hydraulic jack on a second side of the mobile rig, or combinations thereof.

15. The method of claim 8, wherein the pair of base beams further comprises a first support base connected to the mast assembly and a second support base connected to the mast assembly, wherein the first support base and the second support base are on opposite sides of the well and the mast assembly.

16. A transportable low wind resistance rig apparatus to provide single operator control for moving pipe into and out of a wellbore, comprising:

a control van to house the single operator;

a mobile rig carrier;

a mast assembly carried by the mobile rig carrier, wherein the mast assembly is movable between a first lowered position with respect to the mobile rig carrier and a second upright position with respect to the mobile rig carrier and connected to the mobile rig carrier, wherein the mast assembly has a width measured perpendicularly from the longitudinal axis of the transportable rig, wherein the mast assembly in the second upright position is extending vertically and directly above the wellbore, wherein the mast assembly comprises a lattice framework providing a surface area over which a dynamic wind force can travel thereby reducing drag affecting the mast assembly by the dynamic wind force;

a pipe tong for the mast assembly remotely operable from the control van;

rig blocks which move up and down in the mast assembly, wherein the rig blocks are remotely operable from the control van;

a skid;

a pipe moving member mounted to the skid, wherein the pipe moving member is operable for moving pipe to the mast assembly and away from the mast assembly, wherein the pipe moving member is remotely operable from the control van;

a pipe tub for storing pipe;

a pipe transfer system operable for moving pipe from the pipe tub to the pipe moving member and for moving pipe from the pipe moving member to the pipe tub, wherein the pipe transfer system is directly connected to the mast assembly, and wherein the pipe transfer system is positioned on the opposite side of the wellbore with respect to the mobile rig carrier;

a pair of base beams for providing stability thereto, wherein the pair of base beams extend from the mast assembly, mobile rig carrier, or combinations thereof, wherein each base beam comprises one or more flat mats that rests substantially flat on a surface adjacent to the wellbore when deployed, and wherein the pair of base beams comprise two or more flat mats having a combined width at least as wide as the mast assembly, wherein the combined width of the mats is measured perpendicularly to the longitudinal axis of the transportable rig and wherein the flat mats of the pair of base beams are hydraulically deployed, and wherein the one or more flat mats rest substantially flat on a surface adjacent to the wellbore when deployed.

17. The rig apparatus of claim 16, wherein the one or more flat mats of each base beam of the pair of base beams is hydraulically deployed, and wherein the pair of base beams provide the transportable low wind resistance rig apparatus with additional resistance against the dynamic wind force.

18. The rig apparatus of claim 16, wherein the mast assembly further comprises a recessed region at a lower end thereof, wherein the recessed region is positioned over the wellbore, and wherein the recessed region is sized to accommodate a blowout preventer, a snubbing unit, or combinations thereof, associated with the wellbore.

19. The rig apparatus of claim 17, wherein the pair of base beams further comprises a first support base connected to the mast assembly and a second support base connected to the mast assembly, wherein the first support base and the second support base are on opposite sides of the wellbore and the mast assembly.