Decontamination system including environmental control using a decontaminating substance

• US 9,402,929 B2
• Filed: 03/30/2015
• Issued: 08/02/2016
• Est. Priority Date: 05/27/2011
• Status: Active Grant

• Current Assignee: American Sterilizer Company (Steris Corporation)
• Original Assignee: Mar Cor Purification, Inc. (Steris PLC)
• Inventors: Schwartz, Mason, Olson, Jonathan K.
• Primary Examiner(s): Conley, Sean E
• Assistant Examiner(s): SPAMER, DONALD R
• Application Number:
  US14/672,859
• Publication Number:
  US 20150202339A1
• Time in Patent Office: 491 Days
• Field of Search: 422/28, 422/30, 422/33
• US Class Current: 1/1
• CPC Class Codes: A61L 2/20 Gaseous substances, e.g. vapours
• CPC Class Codes: A61L 2/208 Hydrogen peroxide
• CPC Class Codes: A61L 2/22 Phase substances, e.g. smokes, aerosols or sprayed or atomised substances
• CPC Class Codes: A61L 2/24 Apparatus using programmed or automatic operation

Abstract

A system for decontaminating a device, such as a medical device, includes a decontamination chamber configured to retain the device and a chemical dispersion assembly configured to deliver a decontaminating fluid to the decontamination chamber. A pressure control assembly is connected to the decontamination chamber and configured to control the pressure in the decontamination chamber. The system also includes a system controller configured to control the decontamination chamber, chemical dispersion assembly, and pressure control assembly. A decontaminating fluid is added into the decontamination chamber at a first rate while increasing the pressure in the decontamination chamber. Adding the decontaminating fluid increases a relative humidity in the decontamination chamber.

Claims

1. A system for decontaminating a device, the system comprising:

a decontamination chamber configured to retain the device;

a chemical dispersion assembly configured to deliver a decontaminating fluid containing peracetic acid to the decontamination chamber;

a pressure control assembly connected to the decontamination chamber and configured to control the pressure in the decontamination chamber; and

a system controller configured to control the decontamination chamber, chemical dispersion assembly, and pressure control assembly to;

add a decontaminating fluid into the decontamination chamber at a first rate while increasing the pressure in the decontamination chamber, wherein adding the decontaminating fluid increases a relative humidity in the decontamination chamber;

following the addition of the decontaminating fluid at the first rate, add the decontaminating fluid into the decontamination chamber at a second rate higher than the first rate while increasing the pressure in the decontamination chamber to within a hold pressure range;

hold the decontaminating fluid in the decontamination chamber for a hold time within the hold pressure range;

evacuate the decontaminating fluid from the decontamination chamber in a decontaminating fluid evacuation step; and

vent the decontamination chamber to atmospheric pressure after the decontaminating fluid evacuation step, wherein after the addition of the decontaminating fluid at the first rate and before the addition of the decontaminating fluid at the second rate, the relative humidity in the decontamination chamber is between about 50% and about 90%.

2. The system of claim 1, wherein the pressure control assembly reduces the pressure in the decontamination chamber to within a sub-atmospheric pressure after the decontaminating fluid is held in the decontamination chamber for a hold time and before the decontaminating fluid evacuation step.

3. The system of claim 1, wherein the chemical dispersion assembly comprises:

an atomizing assembly in fluid communication with the decontamination chamber.

4. The system of claim 3, wherein the atomizing assembly comprises:

an atomizing nozzle;

a chemical flow control system in fluid communication with the atomizing nozzle and a source of the decontaminating fluid; and

an air flow control system operatively connected to the atomizing nozzle, wherein the chemical flow control system is configured to deliver decontaminating fluid from the source of decontaminating fluid to the atomizing nozzle, and wherein the air flow control system is configured to force the decontaminating fluid through the atomizing nozzle.

5. The system of claim 1, and further comprising:

a neutralizing filter assembly coupled to the decontamination chamber such that decontaminating fluid in the decontamination chamber passes through the neutralizing filter assembly during the decontaminating fluid evacuation step.

6. The system of claim 1, wherein prior to adding the decontaminating fluid at a first rate the relative humidity in the decontamination chamber is less than about 50%.

7. The system of claim 1, wherein the system controller is configured to reduce a pressure in the decontamination chamber to within a sub-atmospheric pressure range prior to adding the decontaminating fluid into the decontamination chamber at the first rate.

8. A method for decontaminating a device in a decontamination chamber, the method comprising:

adding a decontaminating fluid into the decontamination chamber at a first rate while increasing the pressure in the decontamination chamber to a first pressure, wherein adding the decontaminating fluid increases a relative humidity in the decontamination chamber;

following the addition of the decontaminating fluid at the first rate, adding the decontaminating fluid into the decontamination chamber at a second rate higher than the first rate while increasing the pressure in the decontamination chamber from the first pressure to within a hold pressure range;

holding the decontaminating fluid in the decontamination chamber for a hold time within a hold pressure range;

evacuating the decontaminating fluid from the decontamination chamber in a decontaminating fluid evacuation step; and

venting the decontamination chamber to atmospheric pressure following the decontaminating fluid evacuation step, wherein after the addition of the decontaminating fluid at the first rate and before the addition of the decontaminating fluid at the second rate, the relative humidity in the decontamination chamber is between about 50% and about 90%.

9. The method of claim 8, further comprising reducing the pressure in the decontamination chamber to within a sub-atmospheric pressure range prior to adding the decontaminating fluid into the decontamination chamber at the first rate.

10. The method of claim 8, further comprising reducing the pressure in the decontamination chamber to within a sub-atmospheric pressure after the decontaminating fluid is held in the decontamination chamber for a hold time.

11. The method of claim 8, wherein during the decontaminating fluid evacuation step the decontaminating fluid in the decontamination chamber is forced through a neutralizing filter assembly.

12. The method of claim 8, and further comprising prior to adding the decontaminating fluid at the first rate, preconditioning the device to ambient temperature and the relative humidity in the decontamination chamber to less than about 50%.

13. A system for decontaminating a device, the system comprising:

a decontamination chamber configured to retain the device;

a chemical dispersion assembly configured to deliver a decontaminating fluid to the decontamination chamber, the chemical dispersion assembly comprising;

an atomizing nozzle;

a chemical flow control system in fluid communication with the atomizing nozzle and a source of the decontaminating fluid; and

an air flow control system operatively connected to the atomizing nozzle, wherein the chemical flow control system is configured to deliver decontaminating fluid from the source of decontaminating fluid to the atomizing nozzle, and wherein the air flow control system is configured to force the decontaminating fluid through the atomizing nozzle with forced air;

a pressure control assembly connected to the decontamination chamber and configured to control the pressure in the decontamination chamber; and

a system controller operably connected to the decontamination chamber, chemical dispersion assembly, and pressure control assembly, the system controller configured to;

control the chemical dispersion assembly to add a decontaminating fluid into the decontamination chamber at a first rate, wherein the forced air from the air control assembly increases the pressure in the decontamination chamber and the decontaminating fluid increases a relative humidity in the decontamination chamber;

following the addition of the decontaminating fluid at the first rate, control the chemical dispersion assembly to add the decontaminating fluid into the decontamination chamber at a second rate higher than the first rate while increasing the pressure in the decontamination chamber to about within a hold pressure range;

control the pressure control assembly to evacuate decontaminating fluid from the decontamination chamber after a hold time in a decontaminating fluid evacuation step; and

control the pressure control assembly to vent the decontamination chamber to atmospheric pressure, wherein after the addition of the decontaminating fluid at the first rate and before the addition of the decontaminating fluid at the second rate, the relative humidity in the decontamination chamber is between about 50% and about 90%.

14. The system of claim 13, wherein the pressure control assembly is configured to reduce the pressure in the decontamination chamber to within a sub-atmospheric pressure after the decontaminating fluid is held in the decontamination chamber for a hold time.

15. The system of claim 13, wherein the pressure control assembly is configured to reduce the pressure in the decontamination chamber to within a sub-atmospheric pressure prior to adding the decontaminating fluid into the decontamination chamber at the first rate.

16. The system of claim 13, and further comprising:

a neutralizing filter assembly coupled to the decontamination chamber such that decontaminating fluid in the decontamination chamber passes through the neutralizing filter assembly during the decontaminating fluid evacuation step.

17. The system of claim 16, wherein the neutralizing filter assembly comprises:

a first filter configured to neutralize a first component of the decontaminating fluid; and

a second filter connected in series with the first filter and configured to neutralize a second component of the decontaminating fluid.

18. The system of claim 13, wherein the device is preconditioned to an ambient temperature, and wherein prior to the decontaminating fluid addition step the relative humidity in the decontamination chamber is preconditioned to less than about 50%.