Traction supported multi group transmission

• US 9,403,428 B2
• Filed: 10/29/2013
• Issued: 08/02/2016
• Est. Priority Date: 11/29/2012
• Status: Active Grant

• Current Assignee: ZF Friedrichshafen AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: ZF Friedrichshafen AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Glueckler, Johannes
• Primary Examiner(s): Lewis, Tisha
• Application Number:
  US14/065,551
• Publication Number:
  US 20140144288A1
• Time in Patent Office: 1,008 Days
• US Class Current: 1/1
• CPC Class Codes: B60K 2006/4816 Electric machine connected or connectable to gearbox internal shaft
• CPC Class Codes: B60K 6/48 Parallel type
• CPC Class Codes: B60K 6/547 the transmission being a stepped gearing
• CPC Class Codes: B60W 10/08 including control of electric propulsion units, e.g. motors or generators
• CPC Class Codes: B60W 10/111 with separate change-speed gear trains arranged in series
• CPC Class Codes: B60W 20/00 Control systems specially adapted for hybrid vehicles hybrid vehicle design, B60K6/00; electric vehicles B60L
• CPC Class Codes: B60W 30/19 Improvement of gear change, e.g. by synchronisation or smoothing gear shift
• CPC Class Codes: F16H 2200/0078 the gear ratio comprising twelve or more forward speeds
• CPC Class Codes: F16H 2200/0095 the gear ratios comprising four reverse speeds
• CPC Class Codes: F16H 3/095 with means for ensuring an even distribution of torque between the countershafts
• CPC Class Codes: F16H 3/126 using an electric drive
• CPC Class Codes: F16H 37/046 with an additional planetary gear train, e.g. creep gear, overdrive
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y10S 903/902 Prime movers comprising electrical and internal combustion motors
• CPC Class Codes: Y10T 74/19014 Plural prime movers selectively coupled to common output

Abstract

A drive-train of a vehicle with a hybrid drive comprising an internal combustion engine and an electric machine and an automated group transmission connected between the hybrid drive and a drive axle. The transmission comprises a main transmission having a main shaft, countershafts, and a splitter group connected up upstream from the main transmission. The electric machine is connected to the countershafts. The splitter group and the main transmission have a common direct gear which is engaged by a clutch to support traction force shifting of the main transmission. The clutch connects a transmission input shaft to the main transmission shaft to form the direct gear. While the direct gear is engaged, the connections of the transmission input shaft and the main transmission shaft to the countershaft and the electric machine are separated.

Claims

1. A drive-train of a motor vehicle with a hybrid drive comprising:

an internal combustion engine (2) and an electric machine (EM),

an automated group transmission (6) connected between the hybrid drive and an axle drive (26), the automated group transmission (6) comprising at least one main transmission (10) of countershaft configuration with a main transmission shaft (22) and at least one countershaft (14, 16),

at least one upstream group in driving connection upstream from the main transmission (10), and the at least one upstream group is a splitter group (8),

the electric machine (EM), of the hybrid drive, being continuously, drivingly connected to the at least one countershaft (14, 16),

the splitter group (8) and the main transmission (10) having at least one common, shiftable direct gear (G6*, G12*) through the splitter group (8) and the main transmission (10) for traction force supported shifting of the main transmission (10), which is engagable with help from the electric machine (EM),

the group transmission (6) comprising a clutch (20) which is axially arranged between the at least one splitter group (8) and the at least one main transmission (10), the clutch is engagable to directly connect a transmission input shaft (18) to the main transmission shaft (22) to form the at least one direct gear (G6*, G12*), and while the at least one direct gear (G6*, G12*) is engaged, connections of the transmission input shaft (18) and the main transmission shaft (22) to the at least one countershaft (14, 16) and to the electric machine (EM) being separated.

2. The drive-train of a motor vehicle according to claim 1, wherein the drive-train comprises exactly two countershafts (14, 16) that are axially parallel to the main transmission shaft (22), and axially between the at least one splitter group and the at least one main transmission, the main transmission shaft is only connectable to the transmission input shaft.

3. The drive-train of a motor vehicle according to claim 1, wherein the direct gears (G6*, G12*) have a same gear ratio as highest gears (G6, G12) that are engagable in the at least one splitter group (8) and in the at least one main transmission (10).

4. A method of operating drive-train of a motor vehicle having a hybrid drive comprising an internal combustion engine (2) and an electric machine (EM), an automated group transmission (6) connected between the hybrid drive and an axle drive (26), the automated group transmission (6) comprises at least one main transmission (10) of countershaft configuration with a main transmission shaft (22) and at least one countershaft (14, 16) and at least one upstream group in driving connection upstream from the main transmission (10), which is designed as a spotter group (8), the electric machine (EM) of the hybrid drive is connected to the at least one countershaft (14, 16), the splitter group (8) and the main transmission (10) have at least one common, shiftable direct gear (G6*, G12*) through the splitter group (8) and the main transmission (10) for traction force supported shifting of the main transmission (10), which is engagable with help from the electric machine (EM), the group transmission (6) comprises a clutch (20) connected between the at least one splitter group (8) and the at least one main transmission (10) for connecting a transmission input shaft (18) to the main transmission shaft (22) to form the at least one direct gear (G6*, G12*), and while the direct gear (G6*, G12*) is engaged, the connections of the transmission input shaft (18) and the main transmission shaft (22) to the at least one countershaft (14, 16) and to the electric machine (EM) are separated, the method comprising the steps of:

providing a traction force support, with the electric machine (EM) of the hybrid drive, when a gearshift is carried out in the at least one splitter group (8), and providing a traction force support when a gearshift is carried out in the at least one main transmission (10);

engaging a direct gear (G6*, G12*), as a supporting gear in the at least one splitter group (8) and the at least one main transmission (10), during a shift from an original gear to a target gear;

building up motor power of the electric machine (EM) and assuming propulsion with the electric machine by way of the at least one countershaft (14, 16);

decoupling the internal combustion engine (2) from the main transmission shaft (22); and

when the internal combustion engine is decoupled from the main transmission shaft (22), adjusting, via the internal combustion engine, the rotational speed of a transmission input shaft (18) to a target speed.

5. The method of operating a drive-train according to claim 4, further comprising the step of reducing the power of the electric machine (EM) until no power fluctuations occur, when in a shifting process with the clutch (20), the internal combustion engine (2) is connected by way of the transmission input shaft (18) to the main transmission shaft (22).

6. The method of operating a drive-train according to claim 4, further comprising the step of decoupling transmission components, not involved in force flow, and the electric machine (EM) by engaging the direct gear (G6*, G12*).

7. The method for operating a drive-train according to claim 4, further comprising the step of carrying out a traction force supported shift from any gear (G1, G2, G3, G4, G5, G6, G7, G8, G9, G10, G11, G12) to a direct gear (G6*, G12*) provided that no change takes place in a range group (12).

8. The method for operating a drive-train according to claim 4, further comprising the step of carrying out a traction force supported shift from any direct gear (G6*, G12*) to any gear (G1, G2, G3, G4, G5, G6, G7, G8, G9, G10, G11, G12) provided that no change takes place in a range group (12).

9. The method for operating a drive-train according to claim 4, further comprising the step of actively braking the at least one countershaft (14, 16), while a direct gear (G6*, G12*) is engaged, by operating the electric machine (EM) as a generator to recoup energy.

10. A drive-train of a motor vehicle, the drive-train comprising

a hybrid drive having an internal combustion engine (2) and an electric machine (EM);

an automated group transmission (6) connected in a power flow between the hybrid drive and an axle drive (26), the automated group transmission (6) comprising at least one main transmission (10) and at least one splitter group (8), the at least one main transmission (10) having a countershaft configuration with a main transmission shaft (22) and at least one countershaft (14, 16), and the at least one splitter group (8) being drivingly coupled to the main transmission (10) and located upstream from the main transmission (10);

the electric machine (EM) being continuously connected to the at least one countershaft (14, 16) of the at least one main transmission (10) such that the electric machine and the at least one countershaft always rotate in common with each other;

the at least one splitter group (8) and the at least one main transmission (10) having at least one common, shiftable direct gear (G6*, G12*) through the two transmission components for the traction force supported shifting of the main transmission (10), the at least one shiftable direct gear being engaged with the help of the electric machine (EM), the group transmission (6) comprising a clutch (20) that is connected between the at least one splitter group (8) and the at least one main transmission (10), the clutch connecting a transmission input shaft (18) to the main transmission shaft (22) to form the at least one direct gear (G6*, G12*), and while the direct gear (G6*, G12*) is engaged, connections of the transmission input shaft (18) and the main transmission shaft (22) to the at least one countershaft (14, 16) and to the electric machine (EM) being separated, and axially between the at least one splitter group and the at least one main transmission, the main transmission shaft is only connectable to the transmission input shaft.