Load transducer and force measurement assembly using the same

• US 9,404,823 B1
• Filed: 05/18/2015
• Issued: 08/02/2016
• Est. Priority Date: 10/05/2013
• Status: Active Grant

• Current Assignee: Bertec Corporation
• Original Assignee: Bertec Limited
• Inventors: Berme, Necip, Hoffman, Benjamin Robert
• Primary Examiner(s): Noori, Max
• Application Number:
  US14/714,797
• Publication Number:
  US 20160245711A1
• Time in Patent Office: 442 Days
• Field of Search: 737/60, 738/61, 738/56, 73862627-862635
• US Class Current: 1/1
• CPC Class Codes: G01L 1/22 using resistance strain gauges
• CPC Class Codes: G01L 1/2206 Special supports with preselected places to mount the resistance strain gauges; Mounting of supports
• CPC Class Codes: G01L 5/107 for measuring a reaction force applied on an element disposed between two supports, e.g. on a plurality of rollers or gliders
• CPC Class Codes: G01L 5/1627 of strain gauges using piezoresistors G01L5/162

Abstract

A load transducer is disclosed herein. The load transducer includes a plurality of beam portions connected to one another in succession, the plurality of beam portions being arranged in a circumscribing pattern whereby a central one of the plurality of beam portions is at least partially circumscribed by one or more outer ones of the plurality of beam portions; and at least one load cell disposed on one of the plurality of beam portions, the at least one load cell configured to measure at least one force or moment component of a load applied to the load transducer. A force measurement assembly including a plurality of load transducers with beam portions arranged in a circumscribing pattern is also disclosed herein.

Claims

1. A load transducer comprising, in combination:

a plurality of beam portions connected to one another in succession, the plurality of beam portions being arranged in a circumscribing pattern whereby a central one of the plurality of beam portions is at least partially circumscribed by one or more outer ones of the plurality of beam portions, a first one of the plurality of beam portions having a first surface and a second one of the plurality of beam portions having a second surface, the first surface being disposed at an angle relative to the second surface; and

at least one load cell disposed on one or more of the plurality of beam portions, the at least one load cell configured to measure at least one force or moment component of a load applied to the load transducer, the at least one load cell including a first deformation sensing element disposed on the first surface and a second deformation sensing element disposed on the second surface.

2. The load transducer according to claim 1, wherein at least one of the first and second deformation sensing elements of the at least one load cell comprises a strain gage configured to measure the at least one force or moment component of the load applied to the load transducer.

3. The load transducer according to claim 1, wherein the plurality of beam portions are each part of a transducer frame, the transducer frame being compact and of one-piece construction.

4. The load transducer according to claim 1, wherein the circumscribing pattern in which the plurality of beam portions are arranged is generally G-shaped.

5. The load transducer according to claim 1, wherein the circumscribing pattern in which the plurality of beam portions are arranged is generally spiral-shaped.

6. The load transducer according to claim 1, wherein the at least one load cell comprises at least three load cells, each of the at least three load cells being disposed on a respective one of the plurality of beam portions, a first of the at least three load cells configured to be sensitive to a vertical force component, a second of the at least three load cells configured to be sensitive to a first shear force component, a third of the at least three load cells configured to be sensitive to a second shear force component, the first shear force component being generally perpendicular to the second shear force component, and each of the first and second shear force components being generally perpendicular to the vertical force component.

7. The load transducer according to claim 1, wherein the plurality of beam portions comprises at least two pairs of beam portions that are disposed generally parallel to one another.

8. The load transducer according to claim 7, wherein each of the at least two pairs of beam portions comprises two beam portions that are laterally spaced apart from one another by a gap.

9. The load transducer according to claim 1, wherein one or more of the plurality of beam portions comprises a first top surface that is disposed at a first elevation relative to a bottom surface of the load transducer and a second top surface that is disposed at a second elevation relative to the bottom surface of the load transducer, the second elevation being greater than the first elevation;

and wherein a recessed area created by the difference in elevation between the second elevation and the first elevation is used to accommodate one or more electrical components of the at least one load cell.

10. The load transducer according to claim 1, wherein the plurality of beam portions connected to one another in succession comprises two or more beam portions connected to one another in succession.

11. A load transducer comprising, in combination:

a plurality of beam portions connected to one another in succession, the plurality of beam portions being arranged in at least a partially looped configuration or an L-shaped configuration, a first one of the plurality of beam portions having a first surface and a second one of the plurality of beam portions having a second surface, the first surface being disposed at an angle relative to the second surface; and

a plurality of load cells, each of the load cells being disposed on a respective one of the plurality of beam portions, the plurality of load cells configured to measure one or more force components or one or more moment components, or both one or more force components and one or more moment components, the plurality of load cells including a first deformation sensing element disposed on the first surface and a second deformation sensing element disposed on the second surface.

12. The load transducer according to claim 11, wherein each of the plurality of beam portions connected to one another in succession are connected to one another in an end-to-end configuration.

13. The load transducer according to claim 11, wherein the plurality of beam portions are arranged in a looped configuration, and wherein, in the looped configuration, a central one of the plurality of beam portions emanates from a generally central location within a footprint of the load transducer and outer ones of the plurality of beam portions are wrapped around the central one of the plurality of beam portions.

14. The load transducer according to claim 11, wherein the plurality of beam portions are arranged in a looped configuration, and wherein the looped configuration in which the plurality of beam portions are arranged is generally C-shaped.

15. The load transducer according to claim 11, wherein the plurality of beam portions are arranged in a looped configuration, and wherein the looped configuration in which the plurality of beam portions are arranged is generally spiral-shaped.

16. The load transducer according to claim 11, wherein the plurality of load cells comprises at least three load cells, each of the at least three load cells being disposed on a respective one of the plurality of beam portions, a first of the at least three load cells configured to be sensitive to a vertical force component, a second of the at least three load cells configured to be sensitive to a first shear force component, a third of the at least three load cells configured to be sensitive to a second shear force component, the first shear force component being generally perpendicular to the second shear force component, and each of the first and second shear force components being generally perpendicular to the vertical force component.

17. The load transducer according to claim 11, wherein one or more of the plurality of beam portions comprises a mounting aperture disposed near a respective end thereof for accommodating a fastener.

18. The load transducer according to claim 11, wherein one or more of the plurality of beam portions comprises an aperture disposed therein, and wherein at least one of the first and second deformation sensing elements comprises a strain gage disposed on an outer surface of the one or more of the plurality of beam portions, the outer surface of the one or more of the plurality of beam portions on which the strain gage is disposed being generally opposite to an inner surface of the aperture.

19. The load transducer according to claim 11, wherein one or more of the plurality of beam portions comprises a first top surface that is disposed at a first elevation relative to a bottom surface of the load transducer and a second top surface that is disposed at a second elevation relative to the bottom surface of the load transducer, the second elevation being greater than the first elevation;

and wherein a recessed area created by the difference in elevation between the second elevation and the first elevation is used to accommodate one or more electrical components of the at least one load cell.

20. A force measurement assembly comprising, in combination:

at least one plate component having a measurement surface for receiving a portion of a body of a subject; and

a plurality of load transducers, each of the plurality of load transducers including;

a plurality of beam portions connected to one another in succession, the plurality of beam portions being arranged in a circumscribing pattern whereby a central one of the plurality of beam portions is at least partially circumscribed by one or more outer ones of the plurality of beam portions; and

at least one load cell disposed on one of the plurality of beam portions, the at least one load cell configured to measure at least one force or moment component of a load applied to the load transducer;

wherein one or more of the plurality of load transducers is disposed proximate to a respective corner of the at least one plate component; and

wherein at least one of the plurality of load transducers comprises a first top surface that is disposed at a first elevation relative to a bottom surface of the load transducer and a second top surface that is disposed at a second elevation relative to the bottom surface of the load transducer, the second elevation being greater than the first elevation; and

wherein a recessed area created by the difference in elevation between the second elevation and the first elevation is used to accommodate one or more electrical components of the at least one load cell of the load transducer.

21. The force measurement assembly according to claim 20, wherein none of the plurality of load transducers extend substantially an entire length or width of the at least one plate component.