Laser ultrasound testing in limited-access areas

• US 9,404,898 B1
• Filed: 03/15/2013
• Issued: 08/02/2016
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Georgeson, Gary Ernest, Stewart, Alan Frank, Motzer, William P., Brady, Steven Kenneth, Bossi, Richard H., Gordon, Clarence Lavere III
• Primary Examiner(s): Kwok, Helen
• Application Number:
  US13/834,552
• Time in Patent Office: 1,236 Days
• Field of Search: 73583-584, 73618-621, 736/34, 73655-656, 736/43
• US Class Current: 1/1
• CPC Class Codes: G01N 2291/0231 Composite or layered materials
• CPC Class Codes: G01N 2291/2694 Wings or other aircraft parts
• CPC Class Codes: G01N 29/225 Supports, positioning or alignment in moving situation
• CPC Class Codes: G01N 29/2418 using optoacoustic interaction with the material, e.g. laser radiation, photoacoustics photoacoustic cells G01N21/1702; measuring characteristics of vibrations by using radiation-sensitive means G01H9/00; acousto-optical conversion techniques for short-range imaging G01S15/8965; sound-producing devices using laser bundle G10K15/046
• CPC Class Codes: G01N 29/265 by moving the sensor relative to a stationary material

Abstract

A method and apparatus for inspecting a structure. In one illustrative embodiment, an apparatus comprises a laser system located outside of an area that includes a region of a structure to be inspected, a mobile platform located within the area to be inspected, and a projection system associated with the mobile platform. The laser system is configured to generate a laser beam. The projection system receives the laser beam and projects the laser beam onto a surface of the region of the structure. The laser beam causes a number of ultrasonic waves to form within the structure.

Claims

1. An apparatus comprising:

a laser system located outside of an area that includes a region of a structure to be inspected, wherein the laser system generates a laser beam;

a mobile platform located within the area, wherein the mobile platform is a robotic vehicle configured to move on a surface of the structure;

an alignment system configured to direct the laser beam towards the mobile platform as the mobile platform moves on the surface of the structure, the alignment system comprising a fixed portion and a mobile portion, wherein the fixed portion has a fixed position relative to an output of the laser system, and the mobile portion is positioned on the mobile platform; and

wherein the fixed portion steers the laser beam towards the mobile portion on the mobile platform such that the mobile portion receives the laser beam from the fixed portion; and

a projection system on the mobile platform, wherein the projection system receives the laser beam from the mobile portion and projects the laser beam onto the surface of the region of the structure and wherein the laser beam causes a number of ultrasonic waves to form within the structure.

2. The apparatus of claim 1 further comprising:

a transmission system configured to guide the laser beam from the laser system to the output of the laser system.

3. The apparatus of claim 1 further comprising:

a number of seals configured to lightproof the area such that light is allowed into the area through an opening in one of the number of seals, wherein the laser beam is emitted through the opening into the area.

4. The apparatus of claim 1, wherein the alignment system comprises at least one of a mirror, a prism, a lens, a rotating diffraction grating, a mirror-based gimbal system, a beam-director unit, a galvanometer, a mirror galvanometer, a galvanometer scanner, a detector, or a quadrant cell detector.

5. The apparatus of claim 1, wherein the projection system comprises at least one of a mirror, a prism, a lens, a rotating diffraction grating, a mirror-based gimbal system, a beam-director unit, a galvanometer, a mirror galvanometer, or a galvanometer scanner.

6. The apparatus of claim 1, wherein the laser system is further configured to generate a detection laser beam and wherein the projection system is configured to receive the detection laser beam and project the laser beam onto the surface of the region of the structure.

7. The apparatus of claim 6 further comprising:

a detection system configured to measure an alteration in the detection laser beam caused by the number of ultrasonic waves.

8. The apparatus of claim 1, wherein the mobile platform is a robotic crawler.

9. The apparatus of claim 1 further comprising:

a control unit configured to control movement of the mobile platform within the area and a location at which the laser beam is projected onto the surface of the area.

10. The apparatus of claim 1, wherein the projection system comprises a galvanometer scanner.

11. The apparatus of claim 1 further comprising:

a positioning system configured for use in positioning the mobile platform within the area.

19. The apparatus of claim 3, further comprising:

a detector system comprising one or more detectors positioned around the number of seals, wherein the detector system is configured detect light from the laser beam that escapes from the area.

12. A laser ultrasound testing system comprising:

a laser system located outside of an area that includes a region of a structure to be inspected, wherein the laser system is configured to emit a laser beam and a detection laser beam through an output of the laser system;

a mobile platform located within the area, wherein the mobile platform is a robotic vehicle configured to move on a surface of the structure;

an alignment system configured to direct the laser beam towards the mobile platform as the mobile platform moves on the surface of the structure, the alignment system comprising a fixed portion and a mobile portion, wherein the fixed portion has a fixed position relative to the output of the laser system, and the mobile portion is positioned on the mobile platform; and

wherein the fixed portion steers the laser beam towards the mobile portion on the mobile platform such that the mobile portion receives the laser beam from the fixed portion; and

a projection system on the mobile platform, wherein the projection system receives the laser beam and the detection laser beam from the mobile portion, and projects the laser beam and the detection laser beam onto the surface of the region of the structure and wherein the laser beam causes a number of ultrasonic waves to form within the structure.

13. The laser ultrasound testing system of claim 12 further comprising:

a detection system configured to measure an alteration in the detection laser beam caused by the number of ultrasonic waves.

14. A method for inspecting a structure, the method comprising:

positioning a mobile platform within an area that includes a region of the structure to be inspected, wherein the mobile platform is a robotic vehicle configured to move on a surface of the structure;

emitting a laser beam from a laser system located outside of the area steering the laser beam from an output of the laser system to direct the laser beam from the laser system towards the mobile platform such that the mobile platform receives the laser beam from the laser system as the mobile platform moves on the surface of the structure; and

projecting the laser beam received by the mobile platform onto the surface of the region of the structure at a location selected for inspection by a projection system on the mobile platform, wherein a number of ultrasonic waves are formed in the structure in response to the laser beam impacting the surface.

15. The method of claim 14 further comprising:

emitting a detection laser beam from the laser system;

projecting the detection laser beam onto the surface of the region of the structure at the location using the projection system; and

detecting the number of ultrasonic waves formed in the structure using the detection laser beam.

16. The method of claim 14 further comprising:

scanning the surface of the region of the structure using the projection system.

17. The method of claim 14, wherein steering the laser beam from the output of the laser system towards the mobile platform is performed using a fixed portion of an alignment system, wherein the fixed portion has a fixed position relative to the output of the laser system;

and

the mobile platform receives the laser beam by a mobile portion of the alignment system on the mobile platform.

18. The method of claim 14, further comprising:

lightproofing the area prior to emitting the laser beam into the area.