Multi-fiber, fiber optic cable assemblies providing constrained optical fibers within an optical fiber sub-unit, and related fiber optic components, cables, and methods

• US 9,405,084 B2
• Filed: 09/24/2014
• Issued: 08/02/2016
• Est. Priority Date: 06/22/2011
• Status: Active Grant

• Current Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Original Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Inventors: Hurley, William Carl, Yates, Wesley Allan
• Primary Examiner(s): Wong, Tina
• Application Number:
  US14/494,851
• Publication Number:
  US 20150010283A1
• Time in Patent Office: 678 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: G02B 6/441 built up from sub-bundles G02B6/4429, G02B6/4439, G02B6/4479 take precedence
• CPC Class Codes: G02B 6/443 Protective covering
• CPC Class Codes: G02B 6/4431 with provision in the protective covering, e.g. weak line, for gaining access to one or more fibres, e.g. for branching or tapping break-out terminations G02B6/4471
• CPC Class Codes: G02B 6/4432 with fibre reinforcements
• CPC Class Codes: G02B 6/4434 Central member to take up tensile loads
• CPC Class Codes: G02B 6/4472 Manifolds
• CPC Class Codes: G02B 6/4486 Protective covering
• CPC Class Codes: G02B 6/46 Processes or apparatus adapted for installing or repairing optical fibres or optical cables installation of cables containing electric conductors and optical fibres H02G
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

Multi-fiber, fiber optic cable assemblies and related fiber optic components, cables, and methods providing constrained optical fibers within an optical fiber sub-unit are disclosed. The optical fiber sub-unit(s) comprises optical fibers disposed adjacent a sub-unit strength member(s) within a sub-unit jacket. Movement of optical fibers within a sub-unit jacket can be constrained. In this manner, the optical fibers in an optical fiber sub-unit can be held together within the optical fiber sub-unit as a unit. As a non-limiting example, the optical fiber sub-unit(s) may be exposed and constrained in a furcation assembly as opposed to the optical fibers, thereby reducing complexity in fiber optic cable assembly preparations. Constraining the optical fibers may also allow optical skew, reduction of entanglement between the optical fibers and the cable strength members to reduce or avoid optical attenuation, and/or allow the optical fibers to act as anti-buckling components within the fiber optic cable.

Claims

1. A fiber optic cable assembly, comprising:

a fiber optic cable comprising a cable jacket, one or more cable strength members disposed within the cable jacket, and one or more optical fiber sub-units disposed within the cable jacket, wherein each optical fiber sub-unit includes a sub-unit jacket and a plurality of optical fibers disposed within the sub-unit jacket;

an end portion of the fiber optic cable comprising end portions of the one or more optical fiber sub-units and end portions of the one or more cable strength members both exposed from an end portion of the cable jacket; and

a furcation assembly receiving the end portion of the fiber optic cable at a first end of the furcation assembly, the furcation assembly terminating the end portion of the cable jacket and the end portions of the one or more cable strength members, and the end portions of the one or more optical fiber sub-units extending through and from a second end of the furcation assembly;

the one or more cable strength members are disposed within the cable jacket in a first length, and the one or more optical fiber sub-units are disposed within the cable jacket in a second length, the second length greater than the first length

wherein the furcation assembly transfers at least a portion of tensile load placed on the furcation assembly to the one or more cable strength members.

2. The fiber optic cable assembly of claim 1, wherein each of the plurality of optical fibers disposed in the one or more optical fiber sub-units are not exposed outside of the sub-unit jackets within the assembly.

3. The fiber optic cable assembly of claim 1, wherein the one or more optical fiber sub-units comprise tight buffered optical fibers disposed within the sub-unit jacket with no strength members disposed in the sub-unit jacket.

4. The fiber optic cable assembly of claim 1, wherein the furcation assembly preferentially transfers at least a portion of tensile load placed on the furcation assembly to the one or more cable strength members.

5. The fiber optic cable assembly of claim 4, wherein the furcation assembly preferentially transfers a majority tensile load placed on the furcation assembly to the one or more cable strength members.

6. The fiber optic cable assembly of claim 1, wherein the furcation assembly limits the tensile load transferred to the optical fiber sub-units.

7. The fiber optic cable assembly of claim 1, wherein the end portions of the one or more cable strength members are pulled taut from the end portion of the cable jacket in the furcation assembly.

8. The fiber optic cable assembly of claim 1, wherein the end portions of the one or more optical fiber sub-units are pushed into the end portion of the cable jacket.

9. The fiber optic cable assembly of claim 1, wherein a relative longitudinal movement of the one or more optical fiber sub-units within the cable jacket is greater than 4 mm.

10. The fiber optic cable assembly of claim 1, wherein a relative longitudinal movement of the one or more optical fiber sub-units within the cable jacket is greater than 10 mm.

11. A fiber optic cable assembly, comprising:

a fiber optic cable comprising a cable jacket, one or more cable strength members disposed within the cable jacket, and one or more optical fiber sub-units disposed within the cable jacket, wherein each optical fiber sub-unit includes a sub-unit jacket and a plurality of optical fibers disposed within the sub-unit jacket;

an end portion of the fiber optic cable comprising end portions of the one or more optical fiber sub-units and end portions of the one or more cable strength members both exposed from an end portion of the cable jacket; and

a furcation assembly receiving the end portion of the fiber optic cable at a first end of the furcation assembly, the furcation assembly terminating the end portion of the cable jacket and the end portions of the one or more cable strength members, and the end portions of the one or more optical fiber sub-units extending through and from a second end of the furcation assembly;

the one or more cable strength members are disposed within the cable jacket in a first length, and the one or more optical fiber sub-units are disposed within the cable jacket in a second length, the second length greater than the first length;

wherein the one or more optical fiber sub-units are disposed adjacent to the one or more cable strength members within the cable jacket allowing movement between the one or more optical fiber sub-units and the one or more cable strength members within the cable jacket.

12. The fiber optic cable assembly of claim 11, wherein the furcation assembly transfers at least a portion of tensile load placed on the furcation assembly to the one or more cable strength members.

13. A method of assembling a fiber optic cable assembly, comprising:

disposing one or more cable strength members within a cable jacket of a fiber optic cable in a first length;

disposing one or more optical fiber sub-units within the cable jacket in a second length, the second length greater than the first length, the one or more optical fiber sub-units each including a sub-unit jacket and a plurality of optical fibers disposed in the sub-unit jacket;

exposing end portions of the one or more optical fiber sub-units and end portions of the one or more cable strength members from an end portion of the cable jacket;

receiving the end portion of the fiber optic cable at a first end of a furcation assembly;

terminating the end portion of the cable jacket and the end portions of the one or more cable strength members in the furcation assembly; and

extending the end portions of the one or more optical fiber sub-units through the furcation assembly and from a second end of the furcation assembly

wherein disposing the one or more optical fiber sub-units within the cable jacket in a second length comprises pushing the end portions of the one or more optical fiber sub-units into the end portion of the cable jacket.

14. The method of claim 13, further comprising not exposing each of the plurality of optical fibers disposed in the one or more optical fiber sub-units outside of the sub-unit jackets within the furcation assembly.

15. The method of claim 13, further comprising tightly buffering optical fibers within the sub-unit jacket with no strength members disposed in the sub-unit jacket.