Method and system for identifying waste containers based on pattern

• US 9,405,992 B2
• Filed: 03/30/2012
• Issued: 08/02/2016
• Est. Priority Date: 04/01/2011
• Status: Active Grant

• Current Assignee: Envac AB (Stena Sphere)
• Original Assignee: Envac Optibag AB (Stena Sphere)
• Inventors: Bdholm, Sven, Torng, Christian, Holmertz, Stefan
• Primary Examiner(s): Niu, Feng
• Application Number:
  US14/009,017
• Publication Number:
  US 20140050397A1
• Time in Patent Office: 1,586 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: B07C 2501/0054 Sorting of waste or refuse
• CPC Class Codes: B07C 5/3412 according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication sorting according to size measured by light-responsive means B07C5/10; sorting according to optical properties B07C5/342; for packages B65D79/02; for information carriers G06K7/00
• CPC Class Codes: B65F 1/1484 relating to the adaptation of receptacles to carry identification means

Abstract

There is provided a method for identifying and sorting randomly distributed waste containers (1) containing different types of refuse sorted at source, wherein the identification is based on an image analysis of a pattern (2) arranged on each container (1). The method for identifying and sorting comprises the following steps: capturing at least one image of each container (1), analyzing the image by determining following characteristics: a shade and/or color of the pattern; a type of the pattern arranged on the container; calculating a sorting value based on the determined characteristics; comparing the calculated sorting value to a predetermined limit value or predetermined range of sorting values in order to classify the type of refuse contained in the container for sorting thereof.

Claims

1. A method for identifying and sorting randomly distributed waste containers transported on a conveyor, said waste containers consisting of a thin-walled bag of flexible material containing different types of refuse sorted at source, wherein the identification is based on an image analysis by an optical camera of a pattern arranged on each container, the method for identifying and sorting comprising the following steps:

capturing, by at least an optical camera, at least one image of each container;

analyzing the image, by a computer, by determining the following characteristics;

a shade and/or color of the pattern; and

a type of the pattern arranged on the container by determining a shape factor;

calculating a sorting value based on the determined characteristics;

comparing the calculated sorting value to a predetermined limit value or predetermined range of sorting values in order to classify the type of refuse contained in the container for sorting thereof, and

sorting by selectively striking or pushing a waste container away from the conveyor belt.

2. The method as claimed in claim 1, wherein the pattern comprises at least one well-defined object.

3. The method as claimed in claim 1, wherein the pattern comprises a plurality of well-defined objects, and wherein the plurality of well-defined objects form a cluster.

4. The method as claimed in claim 3, further comprising analyzing the image by determining the following characteristics:

the number of the plurality of well-defined objects within the cluster;

distances between the plurality of well-defined objects of the cluster; and

a size of each individual well-defined object.

5. The method as claimed in claim 1, further comprising analyzing the image by determining a surface area of the pattern.

6. The method as claimed in claim 1, wherein the container is provided with a color, and wherein the color of the container is different from the color of the pattern.

7. The method as claimed in claim 1, wherein the pattern is arranged on at least one well-defined portion of the container.

8. The method as claimed in claim 1, wherein the pattern is arranged on a plurality of locations on the container.

9. The method as claimed in claim 1, wherein the pattern comprises two or more different colors.

10. A system for sorting a plurality of waste containers consisting of thin-walled flexible plastic bags containing a quantity of waste, wherein the containers are provided with at least one well-defined pattern, the system comprising:

a conveyor arranged to transport the waste containers,

at least one first sensor arranged for analysing a pattern arranged on a container, and arranged to emit a signal when a waste container transported on the conveyor is recorded by the at least one first sensor, wherein the sensor is an optical camera for capturing at least one image of each waster container passing by the sensor, and

equipment for removing the waste container from said conveyor based on the signal from the at least one first sensor, wherein the at least one first sensor is arranged to analyze the pattern arranged on the waste containers according to the method in claim 1.

11. The system as claimed in claim 10, further comprising

at least one second sensor for analyzing a pattern of a waste container according to the method in claim 1, and for emitting a second signal in response to the at least one second sensor recording the pattern on the waste container provided with said pattern transported on the conveyor,

wherein the pattern analysed by the at least one second sensor may be the same as or different from the pattern analysed by the at least one first sensor, and wherein said equipment for removing the waste container from said conveyor is arranged to sort the waste containers based also on said second signal.

12. The system as claimed in claim 10, wherein the system further comprises an auxiliary sensor arranged to detect an object conveyed on the conveyor, wherein said auxiliary sensor is a motion detecting sensor.

13. A system for the sorting of waste containers, the system comprising

conveyor arranged to transport randomly distributed waste containers containing different types of waste sorted at source,

each waste container consisting of a thin-walled flexible plastic bags containing waste and having a predetermined pattern for the type of waste in the container,

a number of successively arranged sorting stations, each station comprising at least one sensor selectively sensitive to the respective patterns and designed to emit a signal when a waste container passes which has a pattern predetermined for the at least one sensor and to which the at least one sensor is sensitive, wherein the sensor is an optical camera for capturing at least one image of each waste container passing by the sensor, and

equipment for removing the waste container from said conveyor in response to a signal from the at least one sensor,

wherein at least one sensor is sensitive to at least one further predetermined pattern on waste containers containing another type of waste, the at least one sensor arranged to analyze the pattern provided on the containers according to the method as claimed in any one of claims 1-9.

14. A method for identifying and sorting randomly distributed waste containers transported on a conveyor, said waste containers consisting of thin-walled bags of flexible materials containing different types of refuse sorted at source, and wherein the identification is based on an image analysis of a pattern, by an optical camera wherein the pattern comprises at least one well-defined object, the method for identifying and sorting comprising the following steps:

capturing at least one image of each container, by an optical camera;

analyzing, by a computer, the image by determining following characteristics;

a shade and/or color of the at least one well-defined object;

a size of the at least one well-defined object; and

a surface area of the pattern; and

a type of the pattern arranged on the container by determining a shape factor;

calculating a sorting value based on the determined characteristics; and

comparing the calculated sorting value to a predetermined limit value or predetermined range of sorting values in order to classify the type of refuse contained in the container for sorting thereof, and

sorting by selectively striking or pushing a waste container away from the conveyor belt.

15. The method as claimed in claim 14, wherein the pattern comprises a plurality of well-defined objects, and wherein the plurality of well-defined objects form a cluster arranged on each container.

16. The method as claimed in claim 15, wherein the method further comprises determining the following characteristic the distances between the plurality of well-defined objects.