Non-ferrite structures for inductive power transfer

• US 9,406,436 B2
• Filed: 10/29/2012
• Issued: 08/02/2016
• Est. Priority Date: 10/28/2011
• Status: Active Grant

• Current Assignee: Auckland UniServices Limited (Auckland University)
• Original Assignee: Auckland UniServices Limited (Auckland University)
• Inventors: Boys, John Talbot
• Primary Examiner(s): MCCARRY JR, ROBERT J
• Application Number:
  US14/354,705
• Publication Number:
  US 20140284159A1
• Time in Patent Office: 1,373 Days
• Field of Search: 191 2- 4, 191/10, 191/22.R, 191/22.C
• US Class Current: 1/1
• CPC Class Codes: H01F 27/38 Auxiliary core members; Auxiliary coils or windings
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/402 the two or more transmitting or the two or more receiving devices being integrated in the same unit, e.g. power mats with several coils or antennas with several sub-antennas

Abstract

An inductive power transfer apparatus suitable for producing a magnetic field for inductive power transfer is disclosed. The apparatus has three or more coils arranged such that when energized with a power source, magnetic fields produced by each coil augment each other on a first surface and substantially weaken each other on a second surface. The first and second surfaces have an obverse relationship to each other. Also disclosed is a roadway inductive power transfer module suitable for producing a magnetic field for inductive power transfer to a vehicle using the roadway, and an Inductive power transfer apparatus suitable for receiving a magnetic field for inductive power transfer.

Claims

1. Inductive power transfer apparatus suitable for producing a magnetic field for inductive power transfer, the apparatus comprising:

three or more coils being provided between a first surface and a second surface, and being arranged such that when energized with a power source magnetic fields produced by each coil augment each other at the first surface and substantially weaken each other at the second surface relative to the first surface, wherein the first and second surfaces have an obverse relationship to each other.

2. Inductive power transfer apparatus as claimed in claim 1 wherein the coils comprise

a central coil;

a first end coil adjacent to one end of the central coil; and

a second end coil adjacent to the other end of the central coil.

3. Inductive power transfer apparatus as claimed in claim 2 wherein the coils comprise solenoidal coils.

4. Inductive power transfer apparatus as claimed in claim 2 wherein the central coil produces a magnetomotive force (mmf) in a direction substantially parallel to the first surface, and the end coils produce mmfs in a direction substantially perpendicular to the first surface.

5. Inductive power transfer apparatus as claimed in claim 2 wherein the coils are arranged such that in use the fields produced by the end coils are in opposite directions such that a field is produced having an arched flux pattern beyond the first surface.

6. Inductive power transfer apparatus as claimed in claim 5 wherein a combined ampere-turns per meter of the end coils is less than a ampere-turns per meter of the central coil.

7. Inductive power transfer apparatus as claimed in claim 6 wherein the end coils have substantially the same ampere-turns, and the central coil has at least twice the ampere-turns of one of the end coils.

8. Inductive power transfer apparatus as claimed in claim 2 wherein a length of the end coils in a direction perpendicular to the first surface is substantially the same, and a length of the central coil in a direction parallel to the first surface is at least approximately twice that of each end coil.

9. Inductive power transfer apparatus as claimed in claim 8 wherein the ends coils share one or more turns with the central coil.

10. Inductive power transfer apparatus as claimed in claim 9 wherein the central coil has a greater length nearer the second surface than the first surface.

11. Inductive power transfer apparatus as claimed in claim 10 wherein the end coils have a greater circumference nearer the first surface than the second surface.

12. Inductive power transfer apparatus as claimed in claim 2 wherein a third end coil is provided adjacent to the first end coil, and a fourth end coil is provided adjacent to the second end coil.

13. Inductive power transfer apparatus as claimed in claim 12 wherein the third and fourth end coils are arranged to produce a magnetic field in a direction opposite to that of the first coil.

14. Inductive power transfer apparatus as claimed in claim 13 wherein the third and fourth end coils have less than or equal to half a number of ampere-turns of the first and second end coils.

15. Inductive power transfer apparatus as claimed in claim 2, wherein a distance between the first and second surfaces is defined by a dimension of the central coil.

16. Inductive power transfer apparatus as claimed in claim 15 wherein the magnetic field extends beyond the first surface to a distance approximately equal to the distance between the first and second surfaces.

17. Inductive power transfer apparatus as claimed in claim 1 wherein the magnetic field extends beyond the first surface to a distance approximately equal to a length of the first and second end coils in a direction perpendicular to the first surface.

18. Inductive power transfer apparatus as claimed in claim 1 wherein the coils are substantially surrounded by a substrate material.

19. Inductive power transfer apparatus as claimed in claim 18 wherein the coils are embedded in a substrate material.

20. Inductive power transfer apparatus as claimed in claim 19 wherein the substrate material comprises a non-magnetic material.

21. Inductive power transfer apparatus as claimed in claim 18 wherein the coils comprise one winding.

22. Inductive power transfer apparatus as claimed in claim 1 wherein at least one of the surfaces is a field effect surface.

23. Inductive power transfer apparatus suitable for providing a magnetic field for inductive power transfer, the apparatus comprising:

a pair of first coil-sections separated about a first axis and arranged to produce a magnetic field in a direction substantially parallel to the first axis; and

one or more second coil-sections arranged to produce a magnetic field extending substantially perpendicular to the first axis and aligned relative to the first coil-sections such that the fields diminish each other at a first end of the first axis.

24. Inductive power transfer apparatus as claimed in claim 23 wherein the fields reinforce each other at a second end of the first axis, the second end opposite from the first end.

25. A roadway inductive power transfer module suitable for producing a magnetic field for inductive power transfer to a vehicle using the roadway, the module comprising a road surface side and a road foundation side which is substantially opposite to the road surface side, a central coil, a first end coil adjacent to one end of the central coil and a second end coil adjacent to the other end of the central coil, the coils being arranged such that when energized with a power source magnetic fields produced by each coil diminish each other on the road foundation side.

26. A roadway inductive power transfer module as claimed in claim 25 wherein the coils are surrounded by concrete.

27. A roadway inductive power transfer module as claimed in claim 25 wherein the coils comprise one winding.

28. A roadway comprising a plurality of roadway inductive power transfer modules as claimed in claim 25.

29. Inductive power transfer apparatus as claimed in claim 25 wherein the fields reinforce each other at the road surface side.

30. Inductive power transfer apparatus suitable for receiving a magnetic field for inductive power transfer, the apparatus comprising:

a first surface and a second surface in obverse relationship to each other; and

three or more coils being provided between the first and second surfaces, and arranged such that when energized with a power source magnetic fields produced by each coil augment each other on the first surface and substantially weaken each other on the second surface relative to the first surface.

31. Inductive power transfer apparatus suitable for receiving a magnetic field for inductive power transfer of claim 30, wherein the three or more coils include:

a central coil;

a first end coil adjacent to one end of the central coil; and

a second end coil adjacent to the other end of the central coil.

32. Inductive power transfer apparatus as claimed in claim 31 wherein the coils comprise solenoidal coils.