Inter-vertebral implant with angled plate

• US 9,408,718 B2
• Filed: 06/29/2012
• Issued: 08/09/2016
• Est. Priority Date: 12/31/2009
• Status: Active Grant

• Current Assignee: Rhausler, Inc
• Original Assignee: Rhausler, Inc
• Inventors: Johnston, Terry, Geisler, Fred H.
• Primary Examiner(s): Sevilla, Christian
• Assistant Examiner(s): Gibson, Eric S
• Application Number:
  US13/538,039
• Publication Number:
  US 20120316649A1
• Time in Patent Office: 1,502 Days
• Field of Search: 623 1711- 1716, 606/912
• US Class Current: 1/1
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2002/2817 Bone stimulation by chemical reactions or by osteogenic or biological products for enhancing ossification, e.g. by bone morphogenetic or morphogenic proteins [BMP] or by transforming growth factors [TGF]
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30056 differing in radiographic density
• CPC Class Codes: A61F 2002/3008 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2002/30261 parallelepipedal
• CPC Class Codes: A61F 2002/30448 using adhesives
• CPC Class Codes: A61F 2002/30576 with extending fixation tabs
• CPC Class Codes: A61F 2002/30578 having apertures, e.g. for receiving fixation screws
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30604 modular
• CPC Class Codes: A61F 2002/30774 internally-threaded
• CPC Class Codes: A61F 2002/30777 Oblong apertures
• CPC Class Codes: A61F 2002/30787 inclined obliquely with respect to each other
• CPC Class Codes: A61F 2002/30789 perpendicular with respect to each other
• CPC Class Codes: A61F 2002/30904 serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2002/30906 shot- sand- or grit-blasted
• CPC Class Codes: A61F 2002/30925 etched
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00047 : Aluminium or Al-based alloys
• CPC Class Codes: A61F 2310/00053 : Vanadium or V-based alloys
• CPC Class Codes: A61F 2310/00071 : Nickel or Ni-based alloys
• CPC Class Codes: A61F 2310/00203 : containing alumina or aluminium oxide
• CPC Class Codes: A61F 2310/00221 : containing calcia or calcium oxide
• CPC Class Codes: A61F 2310/00239 : containing zirconia or zirconium oxide ZrO2
• CPC Class Codes: A61F 2310/00293 : containing a phosphorus-containing compound, e.g. apatite
• CPC Class Codes: A61F 2310/00796 : Coating or prosthesis-covering structure made of a phosphorus-containing compound, e.g. hydroxy(l)apatite

Abstract

An inter-vertebral implant having a hollow frame having a top load bearing surface and a bottom load bearing surface may be inserted between a first spinal vertebra and a second spinal vertebra. The top load bearing surface and the bottom load bearing surface may each include an opening allowing access to the interior of the frame. A front surface may extend between the top load bearing surface and the bottom load bearing surface, and a rear surface may extend between the top load bearing surface and the bottom load bearing surface. A plate is attached to the front surface of the support device. The interior front plate may be arranged along a plane (P), and an axis (A) between the top load bearing surface and the bottom load bearing surface may be at a non-right angle relative to the plane (P).

Claims

1. An inter-vertebral implant for insertion between a first spinal vertebra and a second spinal vertebra, comprising:

a hollow frame top load bearing surface and a bottom load bearing surface, wherein the top load bearing surface and the bottom load bearing surface each include an opening allowing access to an interior of the frame;

a rear surface having at least a portion that is opaque to X-rays attached between the top load bearing surface and the bottom load bearing surface and a front surface having at least a portion that is opaque to X-rays extending between the top load bearing surface and the bottom load bearing surface;

a plate arranged along a plane (P), and attached to the front surface of the implant at a fixed angle, defining the front surface of the implant, the plate including a plurality of clearance holes for receiving a corresponding plurality of medical fasteners;

and,

two solid side surfaces extending between the front surface and the rear surface, each side surface including a solid side panel which has a portion that X-ray translucent encompassed by a portion that is opaque,

wherein the top load bearing surface comprises a first frictional surface for applying frictional forces between the top load bearing surface and an adjacent bone surface; and

the bottom load bearing surface comprises a second frictional surface for applying frictional forces between the bottom load bearing surface and an adjacent bone surface and wherein the top load bearing surface and the bottom load bearing surface between them form an axis of elongation (A) that is an intermediate axis between an elongated top load bearing surface and an elongated bottom load bearing surface, and wherein the plane (P) is at a non-right angle with respect to the axis of the elongation (A).

2. The inter-vertebral implant of claim 1, wherein:

the non-right angle is approximately 86 degrees.

3. The inter-vertebral implant of claim 1, wherein:

the non-right angle is approximately 82 degrees.

4. The inter-vertebral implant of claim 1, where the non-right angle is within a range of between 86 and 82 degrees.

5. The inter-vertebral implant of claim 1, wherein:

the top load bearing surface and the bottom load bearing surface are each opaque to X-rays.

6. The inter-vertebral implant of claim 5, wherein said solid side panels are load bearing members constructed and arranged so that:

said inter-vertebral implant with said solid side panels has a first strength; and

said inter-vertebral implant without said solid side panels has a second strength;

said first strength being from two to ten times greater than said second strength.

7. The inter-vertebral implant of claim 1, wherein:

each solid side panel extends between the front surface and the rear surface, and extends between the top load bearing surface and the bottom load bearing surface.

8. The inter-vertebral implant of claim 1, wherein:

a vertical distance between the top load bearing surface and the bottom load bearing surface is smaller at the rear surface than at the front surface.

9. The inter-vertebral implant of claim 1, wherein:

said hollow frame is a hollow right prism-shaped frame.

10. The inter-vertebral implant of claim 9, wherein:

said hollow right prism-shaped frame is a hollow isosceles trapezoidal right prism-shaped frame.

11. The inter-vertebral implant of claim 10:

wherein said rear surface defines a first end of said hollow isosceles trapezoidal right prism-shaped frame; and

wherein said front surface defines a second end of said hollow isosceles trapezoidal right prism-shaped frame, the second end being larger than the first end.

12. The inter-vertebral implant of claim 9, wherein the hollow prism-shaped frame is constructed from at least one biocompatible material.

13. The inter-vertebral implant of claim 12, wherein the at least one biocompatible material is selected from the group consisting of:

metals selected from the group consisting of titanium, nickel, aluminum, nickel-titanium alloys, titanium-aluminum alloys, titanium-aluminum-vanadium alloys, and mixtures thereof;

ceramics selected from the group consisting of alumina, zirconia, calcium oxides, calcium phosphates, and hydroxyapatite;

polymers selected from the group consisting of polyethylene, polypropylene, polysulfone, and polyetheretherketone (PEEK);

natural bone tissue; and

synthetic bone.

14. The inter-vertebral implant of claim 12, wherein the at least one biocompatible material is selected from the group consisting of titanium, nickel-titanium alloys, titanium-aluminum alloys, titanium-aluminum-vanadium alloys, and mixtures thereof.

15. The inter-vertebral implant of claim 12, wherein the at least one biocompatible material is bone tissue harvested from an autologous source;

allograft bone tissue;

xenograft bone tissue, or artificial bone.

16. The inter-vertebral implant of claim 1, wherein the hollow frame is contrasted from a single biocompatible material selected from the group consisting of titanium, nickel-titanium alloys, titanium-aluminum alloys, and titanium-aluminum-vanadium alloys:

and wherein said solid side panels are thinner than the front surface and the rear surface.

17. The inter-vertebral implant of claim 1, wherein the top load bearing surface, the bottom load bearing surface, the front surface, and the rear surface are constructed from a first biocompatible material;

and

the solid side panels are constructed from a second biocompatible material.

18. The inter-vertebral implant of claim 17, wherein:

the first bio-compatible material is selected from the group consisting of titanium, nickel, aluminum, nickel-titanium alloys, titanium-aluminum alloys, titanium-aluminum-vanadium alloys, and mixtures thereof; and

the second bio-compatible material is selected from the group consisting of;

ceramics selected from the group consisting of alumina, zirconia, calcium oxides, calcium phosphates, and hydroxyapatite

polymers selected from the group consisting of polyethylene, polypropylene, polysulfone, and polyetheretherketone (PEEK); and

an X-ray transparent metal foil.

19. The inter-vertebral implant of claim 18, wherein:

the X-ray transparent metal foil is an aluminum foil or a titanium foil.

20. The inter-vertebral implant of claim 17, wherein:

the first bio-compatible material is selected from the group consisting of natural bone tissue or synthetic bone; and

the second bio-compatible material is an X-ray transparent metal foil.

21. The inter-vertebral implant of claim 1, further comprising a bone grafting material in the interior of the frame.

22. The inter-vertebral implant of claim 1, wherein at least the top and bottom load bearing surfaces have been modified to support osteointegration.

23. The inter-vertebral implant of claim 1, wherein at least a portion of the top load bearing surface and at least a portion of the bottom load bearing surface are modified by etching or sandblasting to support osteointegration.

24. The inter-vertebral implant of claim 1, wherein:

the hollow frame is made of titanium or an alloy thereof; and

at least a portion of the top load bearing surface and at least a portion of the bottom load bearing surface are modified by coating with hydroxyapatite or tricalcium phosphate to support osteointegration.

25. The inter-vertebral implant of claim 1, wherein:

said plurality of clearance holes comprising a plurality of indented offset screw holes;

each medical fastener comprising a screw.

26. The inter-vertebral implant of claim 1, wherein:

a first screw hole of said plurality of screw holes is adapted to direct a first screw into an upper vertebra, and

a second screw hole of said plurality of screw holes is adapted to direct a second screw into a lower vertebra.

27. The inter-vertebral implant of claim 1, wherein:

said first frictional surface is a photoetched portion of said top load bearing surface; and

said second frictional surface is a photoetched portion of said bottom load bearing surface.